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SED-1-500YSJT-T
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SED-1-500YSJT-T
SED · SED-1-500YSJT-T · En vedette

SED-1-500YSJT-T — Fully Automatic Blister-Pack Inspection Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-1-500YSJT-T is a fully automatic pharmaceutical blister-pack inspection machine (aluminium-plastic blister card, single-channel dual-station). It inspects both the top face (tablet/capsule side) and bottom face (

BASLER cameras: CE (incl. RoHS), EAC, UL, FCC, GenICam, GigE Vision, IP30, IEEE 802.3af PoE, REACH, KC
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Fonctionnement

Blister cards from the upstream blister machine are split into single-card lanes, fed onto the inspection conveyor, and held by vacuum belt. A SICK fibre-optic photoelectric sensor detects each blister card and triggers the LED light source and camera to capture the image. The image data is passed to the in-PC inspection software (via acquisition card / PCI board), which analyses each board as OK or NG. NG boards are ejected by FESTO solenoid-valve rejection actuators into the reject bin; OK boards pass through. The dual-station design inspects both front (tablet) and back (aluminium foil) faces in one machine pass.

Processus de fonctionnement
1Blister cards from the upstream blister machine are split into single-card lanes, fed onto the inspection conveyor, and held by vacuum belt.
2A SICK fibre-optic photoelectric sensor detects each blister card and triggers the LED light source and camera to capture the image.
3The image data is passed to the in-PC inspection software (via acquisition card / PCI board), which analyses each board as OK or NG.
4NG boards are ejected by FESTO solenoid-valve rejection actuators into the reject bin; OK boards pass through.
5The dual-station design inspects both front (tablet) and back (aluminium foil) faces in one machine pass.

Caractéristiques techniques

Caractéristiques de la variante : SED-1-500YSJT-T

Caractéristiques

Modèle
SED-1-500YSJT-T
Tension
380V, 50/60Hz
Fluides et énergie
Power: 380V, 50/60Hz, 5.0 kW; Compressed air: 5-7 kg/cm2 (approx. 0.5-0.7 MPa)
Détails de conformité
Component-level certifications from BASLER cameras (CE/RoHS, FCC, UL, REACH, KC, etc.). Designed for pharmaceutical blister-pack quality control. Note: this machine does NOT inspect foil printing correctness; it detects physical foil defects only (damage, needle-hole, fold, board-level position defects).
Puissance
5 kW
Pression d’air
5-7 kg/cm² (~0.5-0.7 MPa)

Dimensions

Longueur
2000 mm
Largeur
1100 mm
Hauteur
2000 mm
Poids
600 kg
Emprise au sol
L 2000 x W 1100 x H 2000 mm

Caractéristiques principales

Single-channel, dual-station design — top and bottom face of blister card inspected in one pass
BASLER ace 5 MP GigE camera (acA2440-20gc, Sony IMX264 colour CMOS, 22.7 fps, global shutter)
FUJIFILM (FUJINON) machine-vision lenses
CBT light sources: coaxial light, integrating-sphere (dome) light, and backlight (3 types)
SIEMENS PLC and touchscreen HMI
SICK fibre-optic photoelectric sensors
Schneider electrical components (circuit breakers, contactor, VFD, relays)
Advantech industrial PC (Intel 8th-gen i7-8700, 3.2 GHz, 6-core/12-thread)
SANTAK UPS; FESTO rejection solenoid valves
Inspection speed: 500 boards/min; weight: 600 kg; power: 5 kW
Top + bottom face inspected in a single machine pass — no second machine needed
Premium imaging: BASLER cameras + FUJIFILM lenses + CBT coaxial/dome/backlight sources
Detects 28+ tablet defect types and 23+ capsule defect types
Adjustable defect detection thresholds — configurable to production and quality requirements
Siemens PLC + HMI; Schneider electrical safety components; Advantech industrial PC

Applications

Aluminium-plastic blister card inspection (board sizes 50x30 to 120x90 mm)
Tablet blister card defect detection: empty bubble, half-tablet, broken tablet, black spots, hair, foreign matter, character printing defects, foil defects (A/B/C grade), needle-hole
Capsule blister card defect detection: missing capsule, half capsule, leaking powder, printing defects, chipped/cracked capsule, deformed capsule, foil damage

Secteurs

Fabrication pharmaceutique
Solid-dose (tablet/capsule) blister packaging quality control

Marques des composants

Cameras: BASLER (acA2440-20gc, 5 MP, Sony IMX264, 22.7 fps, C-mount)
Lenses: FUJIFILM (FUJINON) machine-vision lenses
Light sources: CBT — coaxial light, integrating-sphere (dome) light, backlight
PLC + touchscreen: SIEMENS
Sensors (photoelectric): SICK fibre-optic amplifier + fibre
Electrical components: Schneider (load switch, breakers, contactor, VFD, relays)
Industrial PC: Advantech,Intel i7-8700
Display: 15-inch Axcor
I/O board: ACOMTECH
Rejection solenoid valves: FESTO
UPS: SANTAK
Switching power supplies: MW (Mean Well)
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Conformité

BASLER cameras: CE (incl. RoHS), EAC, UL, FCC, GenICam, GigE Vision, IP30, IEEE 802.3af PoE, REACH, KC

Nettoyage et entretien

Power off before cleaning. Wipe camera lenses and light source windows with a lint-free cloth. Clean conveyor belts and reject bins after each production run. Do not spray water on electrical components.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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