SED-1.2MM-J
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SED-1.2MM-J
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SED-1.2MM-J — Autoclave de vácuo pulsante
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SED-1.2MM-J pulsating-vacuum saturated-steam sterilizer with gas-sealed double-leaf motorized doors. Chamber 1500 x 750 x 1100 mm (~1.2 m³). Uses saturated steam for GMP-grade moist-heat sterilization with pulsating-vacu
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Como funciona
Horizontal double-jacket vessel. Cycle: Auto preparation -> pulsating vacuum (removes residual cold air for uniform temperature) -> heat-up via saturated steam injection -> sterilization hold at 139°C/0.25 MPa -> vacuum dehydration combined with jacket drying -> end. Pneumatic compressed-air-actuated medical-silicone door seal; double-door interlock separates dirty/clean zones; pressure-safety interlock prevents door opening under pressure or steam admission with door unsealed. PLC controls pressure, temperature, and F0; trends and reports printed at end of cycle. Two channels of in-chamber temperature monitoring (hard PT100 + soft PT100 probes) for both space and liquid-load temperature.
Processo de funcionamento
1Horizontal double-jacket vessel.
2Cycle: Auto preparation -> pulsating vacuum (removes residual cold air for uniform temperature) -> heat-up via saturated steam injection -> sterilization hold at 139°C/0.25 MPa -> vacuum dehydration combined with jacket drying -> end.
3Pneumatic compressed-air-actuated medical-silicone door seal; double-door interlock separates dirty/clean zones; pressure-safety interlock prevents door opening under pressure or steam admission with door unsealed.
4PLC controls pressure, temperature, and F0; trends and reports printed at end of cycle.
5Two channels of in-chamber temperature monitoring (hard PT100 + soft PT100 probes) for both space and liquid-load temperature.
Especificações técnicas
Especificações da variante: SED-0 0.8 m³ chamber (1400 x 680 x 850 mm)
Especificações
Modelo
SED-1.2MM-J
Tensão
AC 380V, 50Hz, 3-phase 5-wire (also 220V referenced)
Utilidades
Power: AC 380V, 50Hz, 3-phase 5-wire, 4.5 kW; Steam: 0.4-0.6 MPa, 50 kg/cycle; Water: 0.1-0.3 MPa, 300 kg/cycle; Compressed air: 0.5-0.7 MPa for door seal
Detalhes de conformidade
Pressure vessel built and inspected per GB150.1/2/3/4-2011 with X-ray weld inspection and quality certification documents. Designed to GMP standards with validation interfaces (12-point thermometry capable). Door safety interlock fully complies with pressure-vessel safety interlock requirements. Suitable for ambient transport conditions -40°C to +50°C, RH 10-93%.
Potência
4.5 kW
Pressão de ar
Compressed air supply 0.5-0.7 MPa (door seal); steam 0.4-0.6 MPa; potable water 0.1-0.3 MPa
Dimensões
Comprimento
1780 mm
Largura
1480 mm
Altura
2000 mm
Peso
1700 kg
Área de instalação
1780 x 1480 x 2000 mm (L x W x H) overall (chamber 1500 x 750 x 1100 mm)
Materiais
Materiais de contato
SUS304 stainless steel chamber inner shell (6 mm); SUS304 chamber piping (sanitary pipe, clamp connection); SUS304 sterilization carts; medical-grade silicone rubber door seal; SUS304 8 mm door panels
Materiais do corpo
Q345R pressure-vessel steel jacket (6 mm); SUS304 outer cover (1.2 mm oil-ground brushed plate); SUS304 transport carts; aluminium silicate insulation (50 mm)
Características principais
Chamber 1500 x 750 x 1100 mm (~1.2 m³); overall 1780 x 1480 x 2000 mm; net weight 1700 kg
Horizontal pulsating-vacuum saturated-steam autoclave (GB150.1/2/3/4-2011 pressure vessel)
Inner chamber SUS304 6 mm, fully-enclosed jacket Q345R 6 mm pressure-vessel steel, X-ray flaw inspected
Double-leaf motorized doors, 8 mm SUS304 door panels, serrated rack, double-door + pressure safety interlocks
Medical-grade silicone door seal with compressed-air automatic sealing
Design pressure 0.3 MPa / design temp 144°C; working pressure 0.25 MPa / working temp 139°C
Temperature uniformity ≤ ±1°C; ultimate vacuum -0.095 MPa
50 mm aluminium silicate insulation
Decorative skin: 1.2 mm SUS304 oil-ground brushed plate
PLC + HMI touchscreen + paperless recorder + micro-printer; F0 / pressure / temperature / time real-time logging and trend chart at end
Heat-shielded operator panel and printer to protect against door-open thermal blast
Electronic signature, multi-level user privileges, fault diagnosis, self-performance check
2-channel in-chamber temperature monitoring (hard + soft PT100 Class A, ≤0.15°C error) — both space and liquid load
Sanitary clamp piping (304 SS sanitary pipe), 0.22 μm sterile air filter
Pneumatic-valve-based steam-trap drainage (replaces check valves to prevent reverse leak / re-contamination)
GMP-validation interfaces built in
ASCO USA pneumatic angle valves with 4-million-cycle service life
Siemens S7-200 PLC (50,000-hr MTBF)
Premium pressure-transmitter (Switzerland HUBA) and Pt100 probes (German B+B + domestic Ereith)
Suitable for hospitals, pharma plants, sterile-drug production and research labs
Aplicações
Saturated-steam sterilization of clothes / surgical garments
Sterilization of dressings and gauze
Sterilization of metal surgical instruments
Sterilization of culture media
Sterilization of glassware (laboratory and pharma)
Setores
Hospitals / CSSD (central sterile services department)
Fabricação farmacêutica
Biopharmaceutical / vaccine production
Public health and scientific research labs
Marcas dos componentes
PLC: Siemens (Germany) S7-200 — 50,000 hr MTBF
Touchscreen HMI: TRE / Screen-Pass (Taiwan) with curve-print function
Micro printer: Brightek (Beijing WeiHuang) — original EPSON chip
Pressure transmitter: HUBA Control (Switzerland)
Hard PT100 probe: Ereith (Class A, ≤0.15°C error)
Soft PT100 probe: B+B Sensors (Germany, Class A, ≤0.15°C error)
Pneumatic angle valves: ASCO (USA) — 4M-cycle life
Water ring vacuum pump: Shanghai Yulong
Sterile air filter: Jiangsu Santong (0.22 μm)
Solenoid valves: Airtac (Taiwan)
Steam traps: CIS (China Intelligence)
Pressure gauges: Brady (Beijing)
Safety valves: Zhejiang Guangyi (0.1-0.3 MPa)
SED
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Conformidade
GB150.1/2/3/4-2011 pressure vessel compliance
X-ray weld flaw inspection certificate
Pressure-vessel quality certification documents
Designed to GMP standards with validation interfaces
Door safety interlock complies with pressure-vessel safety interlock standards
Limpeza e manutenção
All product-contact piping is 304 stainless sanitary pipe with clamp connections — easy to disassemble and clean. Inner chamber surface is mechanically and chemically polished to be smooth and corrosion resistant.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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