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SED-1.2MM-J

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SED-1.2MM-J

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SED-1.2MM-J — Autoclave à vide pulsé

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SED-1.2MM-J pulsating-vacuum saturated-steam sterilizer with gas-sealed double-leaf motorized doors. Chamber 1500 x 750 x 1100 mm (~1.2 m³). Uses saturated steam for GMP-grade moist-heat sterilization with pulsating-vacu

GB150.1/2/3/4-2011 pressure vessel complianceX-ray weld flaw inspection certificatePressure-vessel quality certification documentsDesigned to GMP standards with validation interfacesDoor safety interlock complies with pressure-vessel safety interlock standards

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Fonctionnement

Horizontal double-jacket vessel. Cycle: Auto preparation -> pulsating vacuum (removes residual cold air for uniform temperature) -> heat-up via saturated steam injection -> sterilization hold at 139°C/0.25 MPa -> vacuum dehydration combined with jacket drying -> end. Pneumatic compressed-air-actuated medical-silicone door seal; double-door interlock separates dirty/clean zones; pressure-safety interlock prevents door opening under pressure or steam admission with door unsealed. PLC controls pressure, temperature, and F0; trends and reports printed at end of cycle. Two channels of in-chamber temperature monitoring (hard PT100 + soft PT100 probes) for both space and liquid-load temperature.

Processus de fonctionnement

1Horizontal double-jacket vessel.

2Cycle: Auto preparation -> pulsating vacuum (removes residual cold air for uniform temperature) -> heat-up via saturated steam injection -> sterilization hold at 139°C/0.25 MPa -> vacuum dehydration combined with jacket drying -> end.

3Pneumatic compressed-air-actuated medical-silicone door seal; double-door interlock separates dirty/clean zones; pressure-safety interlock prevents door opening under pressure or steam admission with door unsealed.

4PLC controls pressure, temperature, and F0; trends and reports printed at end of cycle.

5Two channels of in-chamber temperature monitoring (hard PT100 + soft PT100 probes) for both space and liquid-load temperature.

Caractéristiques techniques

Caractéristiques de la variante : SED-0 0.8 m³ chamber (1400 x 680 x 850 mm)

Caractéristiques

Modèle

SED-1.2MM-J

Tension

AC 380V, 50Hz, 3-phase 5-wire (also 220V referenced)

Fluides et énergie

Power: AC 380V, 50Hz, 3-phase 5-wire, 4.5 kW; Steam: 0.4-0.6 MPa, 50 kg/cycle; Water: 0.1-0.3 MPa, 300 kg/cycle; Compressed air: 0.5-0.7 MPa for door seal

Détails de conformité

Pressure vessel built and inspected per GB150.1/2/3/4-2011 with X-ray weld inspection and quality certification documents. Designed to GMP standards with validation interfaces (12-point thermometry capable). Door safety interlock fully complies with pressure-vessel safety interlock requirements. Suitable for ambient transport conditions -40°C to +50°C, RH 10-93%.

Puissance

4.5 kW

Pression d’air

Compressed air supply 0.5-0.7 MPa (door seal); steam 0.4-0.6 MPa; potable water 0.1-0.3 MPa

Dimensions

Longueur

1780 mm

Largeur

1480 mm

Hauteur

2000 mm

Poids

1700 kg

Emprise au sol

1780 x 1480 x 2000 mm (L x W x H) overall (chamber 1500 x 750 x 1100 mm)

Matériaux

Matériaux en contact

SUS304 stainless steel chamber inner shell (6 mm); SUS304 chamber piping (sanitary pipe, clamp connection); SUS304 sterilization carts; medical-grade silicone rubber door seal; SUS304 8 mm door panels

Matériaux du bâti

Q345R pressure-vessel steel jacket (6 mm); SUS304 outer cover (1.2 mm oil-ground brushed plate); SUS304 transport carts; aluminium silicate insulation (50 mm)

Caractéristiques principales

Chamber 1500 x 750 x 1100 mm (~1.2 m³); overall 1780 x 1480 x 2000 mm; net weight 1700 kg

Horizontal pulsating-vacuum saturated-steam autoclave (GB150.1/2/3/4-2011 pressure vessel)

Inner chamber SUS304 6 mm, fully-enclosed jacket Q345R 6 mm pressure-vessel steel, X-ray flaw inspected

Double-leaf motorized doors, 8 mm SUS304 door panels, serrated rack, double-door + pressure safety interlocks

Medical-grade silicone door seal with compressed-air automatic sealing

Design pressure 0.3 MPa / design temp 144°C; working pressure 0.25 MPa / working temp 139°C

Temperature uniformity ≤ ±1°C; ultimate vacuum -0.095 MPa

50 mm aluminium silicate insulation

Decorative skin: 1.2 mm SUS304 oil-ground brushed plate

PLC + HMI touchscreen + paperless recorder + micro-printer; F0 / pressure / temperature / time real-time logging and trend chart at end

Heat-shielded operator panel and printer to protect against door-open thermal blast

Electronic signature, multi-level user privileges, fault diagnosis, self-performance check

2-channel in-chamber temperature monitoring (hard + soft PT100 Class A, ≤0.15°C error) — both space and liquid load

Sanitary clamp piping (304 SS sanitary pipe), 0.22 μm sterile air filter

Pneumatic-valve-based steam-trap drainage (replaces check valves to prevent reverse leak / re-contamination)

GMP-validation interfaces built in

ASCO USA pneumatic angle valves with 4-million-cycle service life

Siemens S7-200 PLC (50,000-hr MTBF)

Premium pressure-transmitter (Switzerland HUBA) and Pt100 probes (German B+B + domestic Ereith)

Suitable for hospitals, pharma plants, sterile-drug production and research labs

Applications

Saturated-steam sterilization of clothes / surgical garments

Sterilization of dressings and gauze

Sterilization of metal surgical instruments

Sterilization of culture media

Sterilization of glassware (laboratory and pharma)

Secteurs

Hospitals / CSSD (central sterile services department)

Fabrication pharmaceutique

Biopharmaceutical / vaccine production

Public health and scientific research labs

Marques des composants

PLC: Siemens (Germany) S7-200 — 50,000 hr MTBF

Touchscreen HMI: TRE / Screen-Pass (Taiwan) with curve-print function

Micro printer: Brightek (Beijing WeiHuang) — original EPSON chip

Pressure transmitter: HUBA Control (Switzerland)

Hard PT100 probe: Ereith (Class A, ≤0.15°C error)

Soft PT100 probe: B+B Sensors (Germany, Class A, ≤0.15°C error)

Pneumatic angle valves: ASCO (USA) — 4M-cycle life

Water ring vacuum pump: Shanghai Yulong

Sterile air filter: Jiangsu Santong (0.22 μm)

Solenoid valves: Airtac (Taiwan)

Steam traps: CIS (China Intelligence)

Pressure gauges: Brady (Beijing)

Safety valves: Zhejiang Guangyi (0.1-0.3 MPa)

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Conformité

GB150.1/2/3/4-2011 pressure vessel compliance

X-ray weld flaw inspection certificate

Pressure-vessel quality certification documents

Designed to GMP standards with validation interfaces

Door safety interlock complies with pressure-vessel safety interlock standards

Nettoyage et entretien

All product-contact piping is 304 stainless sanitary pipe with clamp connections — easy to disassemble and clean. Inner chamber surface is mechanically and chemically polished to be smooth and corrosion resistant.