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SED-TCJ-K

Sur devis

SED-TCJ-K

SED · SED-TCJ-K · 1 unités vendues

SED-TCJ-K — Automatic De-nesting and Tube-Feeding Machine for Prefilled Syringes

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-TCJ-K automatic de-nesting and tube-feeding machine for prefilled syringes (PFS). Sits upstream of a PFS filling/stoppering line. Operator inside two glove boxes (Class A laminar flow) manually removes outer and inne

Délai de livraison

Sur devis

Cadence

200 syringes/min

Fonctionnement

Nested PFS tubs are loaded into the inlet of a Class A glove box where the operator manually opens the secondary outer pack, peels the Tyvek lid and removes the inner sterile film. The machine indexes the now-exposed nest under a multi-axis pick head; servo-driven (Mitsubishi) grippers pick the syringes out of the nest cells row-by-row (de-nest) and place them into the discharge tube / star-wheel that feeds the downstream filler in single file. Smart sensors (Omron photoelectric / proximity) verify cell occupancy, gripper position and outfeed; a Mitsubishi PLC + Weintek HMI sequences the cycle and shows real-time station status, faults and alarms.

Processus de fonctionnement

1Nested PFS tubs are loaded into the inlet of a Class A glove box where the operator manually opens the secondary outer pack, peels the Tyvek lid and removes the inner sterile film.

2The machine indexes the now-exposed nest under a multi-axis pick head; servo-driven (Mitsubishi) grippers pick the syringes out of the nest cells row-by-row (de-nest) and place them into the discharge tube / star-wheel that feeds the downstream filler in single file.

3Smart sensors (Omron photoelectric / proximity) verify cell occupancy, gripper position and outfeed; a Mitsubishi PLC + Weintek HMI sequences the cycle and shows real-time station status, faults and alarms.

Caractéristiques techniques

Caractéristiques de la variante : SED-TCJ-K

Caractéristiques

Modèle

SED-TCJ-K

Cadence

200 syringes/min

Tension

380V / 220V, 50-60 Hz

Fluides et énergie

Electrical: 380V or 220V, 50–60 Hz, 2.5 kW. Compressed air: 0.55–0.75 MPa at ~20 L/s. Cleanroom HVAC for Class A glove boxes (optional ISO 5 LAF on machine).

Détails de conformité

GMP-compliant: SUS304 surfaces, SUS316L + medical silicone product contact. Validation document set shipped (IQ, OQ, PQ). Conforms to GB 5226.1-2008 (Electrical safety of machinery) and China GMP regulations.

Puissance

2.5 kW

Pression d’air

Compressed air 0.55-0.75 MPa, ~20 L/s

Dimensions

Longueur

2290 mm

Largeur

560 mm

Hauteur

1800 mm

Poids

350 kg

Emprise au sol

2,289.5 mm (L) × 560 mm (W) × 1,800 mm (H), 350 kg. Sits at the inlet of a PFS filler. Allow access space for two glove boxes.

Matériaux

Matériaux en contact

SUS316L acier inoxydable; medical-grade silicone rubber (product-contact)

Matériaux du bâti

SUS304 stainless steel (frame and surfaces); SUS316L + medical silicone (product-contact); GMP-compliant

Caractéristiques principales

Two integrated glove boxes for Class A operator handling of outer/inner packaging

Automatic de-nesting + automatic tube/conveyor feeding to downstream filler

Throughput 0–200 syringes/min

Compatible with BD, BG, SCHOTT and major Chinese PFS brands; custom for other brands

Compatible syringe sizes: 0.5, 1, 2.25, 3, 5, 10, 20 mL (glass or plastic)

All product-contact parts SUS316L + medical silicone; surfaces SUS304 — GMP compliant

Servo-driven (Mitsubishi) modular control; Mitsubishi PLC + Weintek HMI

Smart detection / auto alarm with real-time fault location display

Optional Class 100 (ISO 5) laminar flow hood for high-classification production

Validation document set (IQ, OQ, PQ) supplied with the machine

Engineered for the BD/SCHOTT/BG nested-PFS standard — direct fit to most pharma PFS lines

Two glove boxes + optional ISO 5 LAF — supports aseptic handling at line inlet

All product-contact SUS316L + medical silicone — meets GMP and biocompatibility expectations

Branded core (Mitsubishi PLC/servo, Weintek HMI, Omron, Chint, Airtac) for global serviceability

Validation document set (IQ, OQ, PQ) shipped with the machine

Compatible across the full PFS volume range (0.5–20 mL) without major changeover hardware

Applications

De-nesting and tube-feeding of nested prefilled glass syringes (PFS) for fill-finish lines

De-nesting and tube-feeding of nested prefilled polymer (e.g., COP/COC) syringes

Sterile area inlet for syringe filling/stoppering machines (e.g., paired with twin-needle filler)

Aseptic transfer of PFS from nested tub to downstream conveyor

Secteurs

Pharmaceutical manufacturing — biologic and parenteral fill-finish

Vaccine manufacturing

Veterinary biologics

Marques des composants

Mitsubishi — PLC and servo motors

Weintek (Weinview) — HMI

Omron — relays, proximity switches, magnetic switches, photoelectric sensors

Chint — contactors, push buttons, air switches

MeanWell (Taiwan) — switching power supply

Bell — speed-control motor

Airtac — solenoid valves, pneumatic cylinders

SED

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