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SED-8-8-10YTGX-C1
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SED-8-8-10YTGX-C1
SED · SED-8-8-10YTGX-C1 · En vedette

SED-8-8-10YTGX-C1 — Eye Drop Liquid Filling Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-8-8-10YTGX-C1 is a complete eye-drop filling line for 5-15 mL plastic dropper bottles. It consists of a bottle unscrambler (SED-200LP-C1), a 24-head rotary air-rinser (SED-24QX-C1), and a high-speed eye-drop filling,

GMPEU cGMP (equipment quality compliant)
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Délai de livraison
Sur devis
Cadence
100–150 flacons/min

Fonctionnement

Pre-cleaned bottles are unpacked on a self-purifying platform and loaded into the unscrambler feed hopper; a rotating disk rights the bottles and ejects inverted ones. Properly oriented bottles travel by conveyor into the 24-head disk air-rinser where a feed screw and star wheel index each bottle into a gripper; bottles are inverted 180° mouth-down and flushed inside and out with purified compressed air multiple times. Cleaned bottles enter the filling machine where 8 servo ceramic piston pumps dose the liquid precisely (no-bottle-no-fill), followed by vacuum-disk plug insertion, cap application and rotary capping. All filling, plugging, cap-feeding and capping operations are performed inside the oRABS enclosure under active Grade-A laminar flow.

Processus de fonctionnement
1Pre-cleaned bottles are unpacked on a self-purifying platform and loaded into the unscrambler feed hopper; a rotating disk rights the bottles and ejects inverted ones.
2Properly oriented bottles travel by conveyor into the 24-head disk air-rinser where a feed screw and star wheel index each bottle into a gripper; bottles are inverted 180° mouth-down and flushed inside and out with purified compressed air multiple times.
3Cleaned bottles enter the filling machine where 8 servo ceramic piston pumps dose the liquid precisely (no-bottle-no-fill), followed by vacuum-disk plug insertion, cap application and rotary capping.
4All filling, plugging, cap-feeding and capping operations are performed inside the oRABS enclosure under active Grade-A laminar flow.

Caractéristiques techniques

Caractéristiques de la variante : SED-200LP-C1 (bottle unscrambler)

Caractéristiques

Modèle
SED-8-8-10YTGX-C1
Cadence
100–150 flacons/min
Tension
380V/50Hz
Fluides et énergie
Power supply 380 V 50 Hz three-phase four-wire, total power ~5 kW; air-rinser purified compressed air 35 m³/h at 0.25–0.35 MPa; bottle unscrambler ≤2 kW
Détails de conformité
Produced under Grade 100 (Grade A) clean environment; oRABS isolation + active Grade-A laminar flow (HEPA H14); fill accuracy ±0.5%; single-machine noise ≤70 dB
Puissance
5 kW
Pression d’air
0.25-0.35 MPa, 35 m³/h

Dimensions

Longueur
4500 mm
Largeur
1600 mm
Hauteur
2400 mm
Poids
2000 kg

Matériaux

Matériaux en contact
316L stainless steel (filling needles, distributor, vibratory hopper, buffer silo, conveying rails, inner-plug star disk); POM/UPE (star wheels, guards, slots, grippers and other bottle-moving parts); PU (capping grippers, braking belt); silicone rubber (flexible hoses at moving joints)
Matériaux du bâti
SS304 stainless steel frame/sheet metal/laminar flow housing; 1.2 mm SS304 sheet-clad base plate; tempered-glass protective doors; POM center turntable

Caractéristiques principales

Three-machine linked line: unscrambler + 24-head air-rinser + 8-head fill/plug/cap machine
8-head servo-driven ceramic piston pump filling, ±0.5% accuracy
Vacuum plug insertion disc, no-bottle-no-fill
oRABS isolation enclosure + active Grade-A (HEPA H14) laminar flow
24-head disk air-rinser: bottle inverted 180°, multi-flush with purified compressed air
Rotary-disk capping; bottle unscrambler auto-ejects inverted bottles
Full SS304/316L construction; POM/UPE/silicone on product-contact and motion parts
Noise ≤70 dB; single-machine throughput 100-150 bottles/min
±0.5% fill accuracy meets GMP and EU cGMP requirements
Full SS304/316L stainless structure; product-contact parts certified food/pharma grade
Three-machine linked line minimizes manual transfer and contamination risk
oRABS + active Grade-A laminar flow provides compliant aseptic environment

Applications

5-15 mL plastic-bottle eye drop filling
10 mL eye drop filling, plugging and capping
Small-volume oral liquid filling

Secteurs

Pharmaceutical (ophthalmic preparations)
OTC eye drop production
Small-volume oral liquid
SED
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Conformité

GMP
EU cGMP (equipment quality compliant)

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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