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SED-8-12YTGX-M
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SED-8-12YTGX-M Vial Filling-Capping Production Line
SED · SED-8-12YTGX-M · En vedette

SED-8-12YTGX-M — Vial Filling-Capping Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-8-12YTGX-M Vial Filling-Capping Production Line is a 6-machine integrated sterile vial line for pharmaceutical, biotech, cosmetic and food customers processing 1-10 ml glass or plastic vials. Stations: (1) SED-zp-M B

GMP-compliant constructionTunnel sterilization meets JB/T 20093-2007 (FH≥1365 over 20 min)
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Délai de livraison
Sur devis
Cadence
80–150 vials/min

Fonctionnement

Vials enter at the SED-zp-M unscrambler: feed turntable orients horizontal vials upright via mechanical guide on a rotating disc, with auto-stop on backup and auto-restart when cleared. They pass to the SED-70CXP-M washer: 8-head water + air rinse with VFD speed control under SUS304 hood. Cleaned vials enter the SED-150RXG-M tunnel oven: pre-heat zone (100-150°C, 2-3 min) → sterilization zone (200-550°C, 10-15 min, FH≥1365 over 20 min) → exit; finned tubular heaters (Jiangyan Xinghuo, 20×1.5 kW), Hongda centrifugal blowers, Pt100 (Shanghai SIPAI Grade-A) feedback to CTL-5FP03 controller. Sterile vials feed into the SED-8-12XGS-M filler-stopperer: 8 peristaltic pump heads (two banks) fill each vial (±2%), then 12 stopper heads place rubber stoppers. Stoppered vials transfer to the SED-12ZG-M capper: aluminum caps oriented by vibrating bowl → 12-head single-knife rolling crimp at up to 200 vials/min. Capped vials proceed to the SED-100YDT-M vertical labeler.

Processus de fonctionnement
1Vials enter at the SED-zp-M unscrambler: feed turntable orients horizontal vials upright via mechanical guide on a rotating disc, with auto-stop on backup and auto-restart when cleared.
2They pass to the SED-70CXP-M washer: 8-head water + air rinse with VFD speed control under SUS304 hood.
3Cleaned vials enter the SED-150RXG-M tunnel oven: pre-heat zone (100-150°C, 2-3 min) → sterilization zone (200-550°C, 10-15 min, FH≥1365 over 20 min) → exit; finned tubular heaters (Jiangyan Xinghuo, 20×1.5 kW), Hongda centrifugal blowers, Pt100 (Shanghai SIPAI Grade-A) feedback to CTL-5FP03 controller.
4Sterile vials feed into the SED-8-12XGS-M filler-stopperer: 8 peristaltic pump heads (two banks) fill each vial (±2%), then 12 stopper heads place rubber stoppers.
5Stoppered vials transfer to the SED-12ZG-M capper: aluminum caps oriented by vibrating bowl → 12-head single-knife rolling crimp at up to 200 vials/min.
6Capped vials proceed to the SED-100YDT-M vertical labeler.

Caractéristiques techniques

Caractéristiques de la variante : SED-zp-M (unscrambler

Caractéristiques

Modèle
SED-8-12YTGX-M
Cadence
80–150 vials/min
Tension
380V 50Hz 3Φ

Matériaux

Matériaux en contact
316L / 304 stainless steel and silicone-rubber tubing on filler peristaltic pump; SUS304 stainless steel on washer, tunnel-oven inner cavity, capper turntable; ceramic-fiber insulation in tunnel oven; nylon-1010 dial wheels and POM turntables
Matériaux du bâti
304 stainless-steel brushed-finish exterior on all stations; tempered organic-glass dust covers; tunnel oven body: 2 mm 304 SS inner / brushed 304 SS outer

Caractéristiques principales

Integrated 6-station vial line: unscrambler → washer → tunnel → filler-stopperer → capper → labeler
Class-100 LAF on filler and capper
Tunnel sterilization 200-550°C with FH≥1365 over 20 min (JB/T 20093-2007 compliant)
8-head peristaltic-pump dosing (±2% accuracy)
12-head rotary stoppering
12-head single-knife rotary capping at 80-200 vials/min
Anti-tipping photoelectric protection on capper
Vertical self-adhesive labeler with no-vial-no-label control
Variable-frequency speed control across all stations
All product-contact surfaces SUS304 stainless steel
Single-vendor, single-line price covers 6 machines — vs sourcing each stage separately
Tunnel reaches 550°C — depyrogenates AND sterilizes in one pass
Two pump-bank peristaltic design protects accuracy when one bank's tubing wears
12-head stoppering + 12-head capping at up to 200 vials/min — high throughput for vaccine/biotech batches
Vertical self-adhesive labeler bundled — covers full primary packaging chain
Custom changeover parts available for vial sizes 1-10 ml and 5/10/20 ml in tunnel

Applications

Sterile pharmaceutical injection vial filling and capping lines
Vaccine, biologics, blood products vial filling
Antibiotic / hormonal / cytotoxic vial production
Cosmetic and food liquid-vial primary packaging

Secteurs

Pharmaceutical injection
Vaccine and biologics
Cosmétiques
Agroalimentaire et boissons

Marques des composants

PLC (tunnel, filler)
Siemens
PLC (washer)
Delta
Touch screen (washer)
Weinview
Touch screen (tunnel, filler)
Siemens
Tunnel heating tubes (20×1.5 kW finned)
Jiangyan Xinghuo
Centrifugal blower (tunnel)
Hongda Group (YDF2.2×4S)
Tunnel temperature controller (CTL-5FP03)
Shanghai
Temperature sensor (tunnel)
Shanghai SIPAI Pt100 Grade-A
High-efficiency HEPA filter (tunnel)
Jiangyin High-Efficiency Filter
VFD (tunnel)
Delta 0.75 kW
Unscrambler geared motor
Taichi (Taiwan)
Unscrambler reducer
Taichi (Taiwan)
Unscrambler relay
Omron
Washer VFD
Inovance
Washer photoelectric
Autonics
SED
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Conformité

GMP-compliant construction
Tunnel sterilization meets JB/T 20093-2007 (FH≥1365 over 20 min)

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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