Accueil / Équipements / Machine automatique d’inspection éclairée par vision industrielle (série QYDJ) / Automatic Ampoule Inspection Machine (Lamp Inspection Machine)
SED-600QYDJ-C
Sur devis
SED-600QYDJ-C
SED · SED-600QYDJ-C · En vedette
SED-600QYDJ-C — Automatic Ampoule Inspection Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-600QYDJ-C automatic ampoule inspection machine. 100% machine-vision inspection of 2–100 mL ampoules for visible foreign particles (down to 40 μm, adjustable), seal quality and fill level. Up to 600 vials/min at 2 mL.
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Délai de livraison
Sur devis
Cadence
500–600 pcs/min (2ml ampoule)
Fonctionnement
Ampoules are conveyed to an infeed screw, separated, and transferred onto starwheels into multiple inspection stations. At each station the bottle is clamped between an upper and lower head and the servo motor spins it to high speed; the motor brakes suddenly so the liquid keeps rotating by inertia. A Basler industrial camera tracking on a servo-driven moving stage takes sequential images per ampoule. Image-processing software analyzes the motion trajectory of moving objects across the image sequence — air bubbles and noise are filtered out by adjacent-frame continuity, while particles are detected and classified by color/shape/trajectory. The 4 dynamic stations use different rotation/brake profiles and lighting (high-brightness bottom light, slow spin/slow brake, fast spin/fast brake, and back-light for non-reflective particles). Static stations check large bottom particles. After inspection, qualified ampoules go to the qualified channel via starwheel; unqualified ampoules are diverted by negative-pressure vacuum rejection.
Processus de fonctionnement
1Ampoules are conveyed to an infeed screw, separated, and transferred onto starwheels into multiple inspection stations.
2At each station the bottle is clamped between an upper and lower head and the servo motor spins it to high speed; the motor brakes suddenly so the liquid keeps rotating by inertia.
3A Basler industrial camera tracking on a servo-driven moving stage takes sequential images per ampoule.
4Image-processing software analyzes the motion trajectory of moving objects across the image sequence — air bubbles and noise are filtered out by adjacent-frame continuity, while particles are detected and classified by color/shape/trajectory.
5The 4 dynamic stations use different rotation/brake profiles and lighting (high-brightness bottom light, slow spin/slow brake, fast spin/fast brake, and back-light for non-reflective particles).
6Static stations check large bottom particles.
7After inspection, qualified ampoules go to the qualified channel via starwheel; unqualified ampoules are diverted by negative-pressure vacuum rejection.
Caractéristiques techniques
Caractéristiques de la variante : Suitable scope: 2R–100H ampoules with relevant change parts
Caractéristiques
Modèle
SED-600QYDJ-C
Cadence
500–600 pcs/min (2ml ampoule)
Tension
380V 50Hz 3Φ
Fluides et énergie
380 V AC three-phase five-wire system with good ground wire capacity
Dimensions
Longueur
3610 mm
Largeur
2650 mm
Hauteur
2000 mm
Poids
3000 kg
Emprise au sol
Dimensions 3610 × 2650 × 2000 mm (L×W×H); table height 900 mm; net weight approx. 3000 kg
Caractéristiques principales
Detects 2–100 mL ampoules (size parts changeable)
Detection accuracy 40 μm (adjustable)
Inspection speed 500–600 pcs/min @ 2 mL
4 dynamic inspection stations × 4 cameras = 16 cameras + 1 static station × 2 cameras + 2 large-glass cameras
Reflective particle (vitric, white block, fiber) and non-reflective particle (color point, color block, dark block) inspection
Sealing-quality inspection added at station 4
Stroboscopic LED lighting with on-line brightness monitoring (auto-adjusting)
Servo-driven bottle rotation — precise, stable, accurate braking
Up-and-down pressing bottle clamping — neutral position, no bubbles induced; few changeover parts
POM + ceramic quick-loading bottle base (>2-year service life)
Patented large-platen structure separates inspection from drive — easier cleaning, no liquid-ingress risk
Mitsubishi Q-series PLC + 21+ Mitsubishi servos + drivers
Industrial PCs running Win 7/10 with high-speed independent image-processing
Modular plug-in core algorithm for future updates
3-level password access (operator / engineer / administrator)
Real-time diagnosis with optional remote diagnosis
Parameter intelligence auto-tuning from sample images
Image sequence secondary sampling and layered lightness/sorting/zoning algorithm
Negative-pressure vacuum rejection mechanism
Reverse-traceability quality records for FDA / EU cGMP
Table height 900 mm
100% inspection at line speed 600 vpm — no manual inspection bottleneck
FDA / cGMP-aligned reverse-traceability data records
40 μm particle detection with adjustable threshold
Patented large-platen structure for hygienic operation and easy cleaning
Best-in-class component selection: Mitsubishi servo, Basler camera, Ricoh/Computar lens, Schneider, MEAN WELL
Applications
Visible foreign particle inspection of injectable ampoules
Fill-level inspection of ampoules
Seal-quality inspection of ampoules
Pharmaceutical injectable line — final inspection station
Secteurs
Pharmaceutical injectables
Sterile manufacturing
Ampoule production lines
Marques des composants
Servo motors and drivers (HG-SR81, HG-JR353, HG-SR152, HG-KR43, HG-KR23 etc.)
Mitsubishi
PLC CPU / motion CPU / I/O modules (Q170MSCPU-S1, Q173DSCPU, Q03UDE etc.)
Mitsubishi
Industrial cameras (16 units for inspection + 2 large glass)
Basler
Camera lenses
Ricoh / Computar
Industrial PCs
Advantech
Display screen
Nordja
Lighting (bottom light / backlight)
Weilang / Jiali / Sharp Vision
Switching power supply (LRS-350-24, LRS-200-12 etc.)
MEAN WELL
Circuit breakers / control box / power switch
Schneider / APT
UPS (H2000)
Radius
Solid-state relay (TOS 24DVC)
Weidmüller
Small relay (SR-1C-AD24V-E)
Honeywell
Speed motor / governor (SPC200E / 200YT01)
Refining
Proximity / photoelectric switch
Mach
SED
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Conformité
FDA-aligned
EU cGMP-aligned
IEC and ISO drawing standards
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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