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SED-600QYDJ-C
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SED-600QYDJ-C
SED · SED-600QYDJ-C · Destacado
SED-600QYDJ-C — Automatic Ampoule Inspection Machine
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SED-600QYDJ-C automatic ampoule inspection machine. 100% machine-vision inspection of 2–100 mL ampoules for visible foreign particles (down to 40 μm, adjustable), seal quality and fill level. Up to 600 vials/min at 2 mL.
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Plazo de entrega
Consultar
Capacidad de producción
500–600 pcs/min (2ml ampoule)
Funcionamiento
Ampoules are conveyed to an infeed screw, separated, and transferred onto starwheels into multiple inspection stations. At each station the bottle is clamped between an upper and lower head and the servo motor spins it to high speed; the motor brakes suddenly so the liquid keeps rotating by inertia. A Basler industrial camera tracking on a servo-driven moving stage takes sequential images per ampoule. Image-processing software analyzes the motion trajectory of moving objects across the image sequence — air bubbles and noise are filtered out by adjacent-frame continuity, while particles are detected and classified by color/shape/trajectory. The 4 dynamic stations use different rotation/brake profiles and lighting (high-brightness bottom light, slow spin/slow brake, fast spin/fast brake, and back-light for non-reflective particles). Static stations check large bottom particles. After inspection, qualified ampoules go to the qualified channel via starwheel; unqualified ampoules are diverted by negative-pressure vacuum rejection.
Proceso de funcionamiento
1Ampoules are conveyed to an infeed screw, separated, and transferred onto starwheels into multiple inspection stations.
2At each station the bottle is clamped between an upper and lower head and the servo motor spins it to high speed; the motor brakes suddenly so the liquid keeps rotating by inertia.
3A Basler industrial camera tracking on a servo-driven moving stage takes sequential images per ampoule.
4Image-processing software analyzes the motion trajectory of moving objects across the image sequence — air bubbles and noise are filtered out by adjacent-frame continuity, while particles are detected and classified by color/shape/trajectory.
5The 4 dynamic stations use different rotation/brake profiles and lighting (high-brightness bottom light, slow spin/slow brake, fast spin/fast brake, and back-light for non-reflective particles).
6Static stations check large bottom particles.
7After inspection, qualified ampoules go to the qualified channel via starwheel; unqualified ampoules are diverted by negative-pressure vacuum rejection.
Especificaciones técnicas
Especificaciones de la variante: Suitable scope: 2R–100H ampoules with relevant change parts
Especificaciones
Modelo
SED-600QYDJ-C
Capacidad de producción
500–600 pcs/min (2ml ampoule)
Tensión
380V 50Hz 3Φ
Suministros
380 V AC three-phase five-wire system with good ground wire capacity
Dimensiones
Longitud
3610 mm
Anchura
2650 mm
Altura
2000 mm
Peso
3000 kg
Superficie de instalación
Dimensions 3610 × 2650 × 2000 mm (L×W×H); table height 900 mm; net weight approx. 3000 kg
Características principales
Detects 2–100 mL ampoules (size parts changeable)
Detection accuracy 40 μm (adjustable)
Inspección speed 500–600 pcs/min @ 2 mL
4 dynamic inspection stations × 4 cameras = 16 cameras + 1 static station × 2 cameras + 2 large-glass cameras
Reflective particle (vitric, white block, fiber) and non-reflective particle (color point, color block, dark block) inspection
Sealing-quality inspection added at station 4
Stroboscopic LED lighting with on-line brightness monitoring (auto-adjusting)
Servo-driven bottle rotation — precise, stable, accurate braking
Up-and-down pressing bottle clamping — neutral position, no bubbles induced; few changeover parts
POM + ceramic quick-loading bottle base (>2-year service life)
Patented large-platen structure separates inspection from drive — easier cleaning, no liquid-ingress risk
Mitsubishi Q-series PLC + 21+ Mitsubishi servos + drivers
Industrial PCs running Win 7/10 with high-speed independent image-processing
Modular plug-in core algorithm for future updates
3-level password access (operator / engineer / administrator)
Real-time diagnosis with optional remote diagnosis
Parameter intelligence auto-tuning from sample images
Image sequence secondary sampling and layered lightness/sorting/zoning algorithm
Negative-pressure vacuum rejection mechanism
Reverse-traceability quality records for FDA / EU cGMP
Table height 900 mm
100% inspection at line speed 600 vpm — no manual inspection bottleneck
FDA / cGMP-aligned reverse-traceability data records
40 μm particle detection with adjustable threshold
Patented large-platen structure for hygienic operation and easy cleaning
Best-in-class component selection: Mitsubishi servo, Basler camera, Ricoh/Computar lens, Schneider, MEAN WELL
Aplicaciones
Visible foreign particle inspection of injectable ampoules
Fill-level inspection of ampoules
Seal-quality inspection of ampoules
Pharmaceutical injectable line — final inspection station
Sectores
Pharmaceutical injectables
Sterile manufacturing
Ampoule production lines
Marcas de componentes
Servo motors and drivers (HG-SR81, HG-JR353, HG-SR152, HG-KR43, HG-KR23 etc.)
Mitsubishi
PLC CPU / motion CPU / I/O modules (Q170MSCPU-S1, Q173DSCPU, Q03UDE etc.)
Mitsubishi
Industrial cameras (16 units for inspection + 2 large glass)
Basler
Camera lenses
Ricoh / Computar
Industrial PCs
Advantech
Display screen
Nordja
Lighting (bottom light / backlight)
Weilang / Jiali / Sharp Vision
Switching power supply (LRS-350-24, LRS-200-12 etc.)
MEAN WELL
Circuit breakers / control box / power switch
Schneider / APT
UPS (H2000)
Radius
Solid-state relay (TOS 24DVC)
Weidmüller
Small relay (SR-1C-AD24V-E)
Honeywell
Speed motor / governor (SPC200E / 200YT01)
Refining
Proximity / photoelectric switch
Mach
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo
Conformidad
FDA-aligned
EU cGMP-aligned
IEC and ISO drawing standards
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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