Accueil / Équipements / Système intégré d’extrusion et sphéronisation / Extrude-Spheronize-Coat Integrated Pellet System

SED-5JPWJ2-C

Sur devis

SED-5JPWJ2-C

SED · SED-5JPWJ2-C · En vedette

SED-5JPWJ2-C — Extrude-Spheronize-Coat Integrated Pellet System

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-5JPWJ2-C is an integrated extrude-spheronize-coat pellet system: it extrudes the upstream wet mass and spheronizes the extrudate on a centrifugal disk (Φ355 mm) inside a single chamber, then coats the resulting pelle

Délai de livraison

Sur devis

Cadence

1–5 kg/h

Fonctionnement

Wet mass from upstream granulation enters the extruder, where the SS304 screw extrudes it through the bowl screen (Φ0.8–Φ3.5 mm). The extrudate falls onto the centrifugal Φ355 mm rotating disk inside the SS304 spheronization container; centrifugal force and disk texture roll the cylindrical extrudate into spherical pellets without binder addition. Once spheronization is complete, the same chamber switches to coating mode: the 2.2 kW blower draws air through the G4/F8/H13 filter train and 6 kW heater, while the BT100 peristaltic pump feeds coating solution from the 2 L SS304 tank to the Φ1.2 mm SS304 spray gun for film coating onto the fluidized pellet bed. LG PLC + Kinco HMI sequence the cycle.

Processus de fonctionnement

1Wet mass from upstream granulation enters the extruder, where the SS304 screw extrudes it through the bowl screen (Φ0.8–Φ3.5 mm).

2The extrudate falls onto the centrifugal Φ355 mm rotating disk inside the SS304 spheronization container; centrifugal force and disk texture roll the cylindrical extrudate into spherical pellets without binder addition.

3Once spheronization is complete, the same chamber switches to coating mode: the 2.2 kW blower draws air through the G4/F8/H13 filter train and 6 kW heater, while the BT100 peristaltic pump feeds coating solution from the 2 L SS304 tank to the Φ1.2 mm SS304 spray gun for film coating onto the fluidized pellet bed.

4LG PLC + Kinco HMI sequence the cycle.

Caractéristiques techniques

Caractéristiques de la variante : SED-5JPWJ2-C

Caractéristiques

Modèle

SED-5JPWJ2-C

Cadence

1–5 kg/h

Fluides et énergie

Heater 6 kW; blower 2.2 kW; spheronizer + extruder motors 0.75 kW each. Voltage and air requirements not specified in this spec sheet — confirm with vendor.

Détails de conformité

SS304 raw-material test certificates supplied; bought-in items (motors etc.) supplied with test certificates; English operating manuals (×2) shipped with the machine; 12-month trouble-free warranty; safety: machine cannot start without safe earthing.

Puissance

6 kW

Dimensions

Emprise au sol

Compact pilot-scale unit — footprint not stated in spec sheet; request layout drawing from vendor.

Matériaux

Matériaux en contact

SS304 main structure (1.5 mm); SS304 spheronization container (4 mm wall, 12 mm lid); SS304 rotating disk (Φ355 mm); SS304 extruder screw and bowl screens (Φ0.8–Φ3.5 mm); SS304 spray gun (Φ1.2 mm); SS304 6 kW heater; SS304 2 L solution tank

Matériaux du bâti

SS304 main machine and panel board (δ=1.5 mm)

Caractéristiques principales

Extrusion + spheronization in a single integrated chamber — no inter-stage transfer

Centrifugal Φ355 mm rotating disk for spheronization

Power-fed spheronization eliminates binder requirement

Pellet diameter 0.8–3 mm with narrow size distribution and high sphericity

Throughput 1–5 kg/h — suitable for R&D and small-batch production

Integrated spray-coating system: Φ1.2 mm SS304 spray gun, BT100 peristaltic pump, 2 L SS304 tank

6 kW SS304 heater for inlet air

G4 + F8 + H13 three-stage filtration for inlet/exhaust air

2.2 kW blower for spheronization/coating airflow

Korean LG PLC + Kinco 7" HMI control

All product-contact components in SS304 (1.5–12 mm wall thickness)

Standard 2 spheronizer plates (Φ0.8–Φ3.5 mm) included; extra plates 150 RMB each

One machine = extrude + spheronize + coat — saves cleanroom floor space

No-binder spheronization simplifies formulation development for sustained-release pellets

Compact, dense pellet surface improves downstream coating uniformity

0.8–3 mm pellet range covers most pharmaceutical pellet applications

Full SS304 contact and structural surfaces — pharma-line ready

12-month trouble-free warranty plus 2-year spare-parts coverage and free first-year service

Free FAT (Factory Acceptance Test)

Applications

Pharmaceutical pellet (microsphere) production

Extrusion-spheronization for sustained-release dosage forms

Pellet coating for taste masking and modified release

Nutraceutical pellet manufacture

R&D and pilot-batch pellet processes

Secteurs

Pharmaceutical solid dosage

Nutraceutical / health supplement

Pharmaceutical R&D and pilot plants

Marques des composants

PLC: LG (Korea)

HMI touchscreen: Kinco 7" (Shenzhen)

Main electrical components: Chint / Zhengtai (Zhejiang)

Spheronizer disk motor: 0.75 kW (Jiangsu)

Extruder rotary motor: 0.75 kW (Jiangsu)

Decelerator: Zhejiang

Extruder screw: SS304 (Wuxi)

Inverter (spheronizer): 0.75 kW (Shanghai)

Inverter (extruder): 0.75 kW (Shanghai)

Spray gun: SS304 Φ1.2 mm

Peristaltic pump: BT100

Blower: 2.2 kW

Heater: SS304 6 kW

Filtration: G4 + F8 + H13

SED

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Nettoyage et entretien

All product-contact surfaces in SS304 to support manual cleaning between batches; spray system and solution tank designed for tool-assisted cleaning. CIP/SIP details to confirm with vendor.