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SED-5GZ-D
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SED-5GZ-D
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SED-5GZ-D — Laboratory/Pilot Dry Granulator SED-5GZ-D

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-5GZ-D is a laboratory and pilot-scale dry granulator that integrates powder pre-compression feeding, roller compaction, and two-stage diagonal granulation in a single compact mobile unit. Minimum batch 5 g; continuou

cGMP-designedFDA-compliant non-metallic partsOptional 21 CFR Part 11 electronic records
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Délai de livraison
Sur devis
Cadence
1–5 kg/h

Fonctionnement

Dry granulation by roller compaction: powder is auger-fed by a vertical screw feeder into the nip between two vertically-arranged compaction rollers (40 mm diameter × 50 mm wide) at up to 15 kN/cm pressure, forming a ribbon 0.5–2.5 mm thick. The ribbon passes through a two-stage diagonal milling system — pre-mill stage followed by final-mill stage, each controlled independently by the PLC — to produce granules with a stable, controllable particle-size distribution. Sample ports between the rollers and between mill stages allow frequent process-parameter sampling typical of R&D and pilot work. The modular design fully separates the screw feeder from the compaction unit, so feed dynamics do not affect the roller compaction process.

Processus de fonctionnement
1Dry granulation by roller compaction: powder is auger-fed by a vertical screw feeder into the nip between two vertically-arranged compaction rollers (40 mm diameter × 50 mm wide) at up to 15 kN/cm pressure, forming a ribbon 0.5–2.5 mm thick.
2The ribbon passes through a two-stage diagonal milling system — pre-mill stage followed by final-mill stage, each controlled independently by the PLC — to produce granules with a stable, controllable particle-size distribution.
3Sample ports between the rollers and between mill stages allow frequent process-parameter sampling typical of R&D and pilot work.
4The modular design fully separates the screw feeder from the compaction unit, so feed dynamics do not affect the roller compaction process.

Caractéristiques techniques

Caractéristiques de la variante : SED-5GZ-D (min 5 g

Caractéristiques

Modèle
SED-5GZ-D
Cadence
1–5 kg/h
Fluides et énergie
Total installed power ~6 kW (roller motor 2.2 kW)
Puissance
6 kW

Dimensions

Longueur
800 mm
Largeur
600 mm
Hauteur
1200 mm
Poids
450 kg
Emprise au sol
800 × 600 × 1200 mm (mobile unit); package 900 × 700 × 1300 mm, gross weight 500 kg; delivery 40 days

Matériaux

Matériaux en contact
Medical-grade stainless steel (rollers, hopper, screw feeder, granulator, all contact parts); non-metallic parts FDA-compliant
Matériaux du bâti
Medical-grade stainless steel; modular fully-closed design

Caractéristiques principales

Minimum batch: 5 g — true R&D / pilot scale
Continuous capacity: 1–5 kg/h
Roller width: 50 mm; roller diameter: 40 mm
Maximum roller pressure: 15 kN/cm
Ribbon thickness: 0.5–2.5 mm (adjustable)
Two-stage diagonal granulation system (pre-mill + final mill, independently controlled)
Sample ports before and between mill stages for process analysis
Cantilever roller mounting for fast tear-down and cleaning
Modular fully-closed cGMP design
Mobile unit with integrated controls
Vertical roller arrangement eliminates gravity bias
Roller motor: 2.2 kW; total installed power: ~6 kW
Machine weight: ~450 kg; package gross weight: 500 kg
Dimensions: 800 × 600 × 1200 mm; package: 900 × 700 × 1300 mm
Yield: 65–85% (material-dependent)
Delivery: 40 days
Smallest batch in the SED-5GZ family — 5 g enables expensive biologic R&D
Designed to cGMP and FDA non-metallic compliance from the ground up
Optional CIP, optional 21 CFR Part 11 electronic records
URS-tailored: bespoke configuration to customer requirements
Mobile, integrated-control unit relocates easily across R&D bays
Cantilever rollers + modular construction = fast product changeover
PLC-driven roll-pressure compensation handles batch-to-batch material variability
Optional sound enclosure for lab environments

Applications

Pharmaceutical R&D dry granulation
Clinical-trial / pilot batch granulation
Biologic and high-cost API granulation at small scale
Direct compaction of moisture- or heat-sensitive APIs
Process-parameter sampling for tech-transfer studies

Secteurs

Pharmaceuticals (R&D, biologics)
Food
Chemicals
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Conformité

cGMP-designed
FDA-compliant non-metallic parts
Optional 21 CFR Part 11 electronic records

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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