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Accueil / Équipements / Distillateur d’eau / Pharmaceutical Water Equipment - Multi-Effect Distilled Water Machine (Steam-Heated, WFI Grade)
SED-50ZLS-R
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SED-50ZLS-R
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SED-50ZLS-R — Pharmaceutical Water Equipment - Multi-Effect Distilled Water Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-50ZLS-R 4-Effect Tube-and-Shell Multi-Effect Distilled Water Machine. Uses purified water (RO water) as feed and external steam (provided by included 24 kW electric boiler) for heating to produce Water for Injection

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Fonctionnement

Purified water is pressurized by a multi-stage pump and pre-heated in the condenser via heat exchange, then sequentially through each effect pre-heater, and enters the 1st-effect evaporator where a feed water distributor sprays it onto the inner wall of the heating tubes. The feed water forms a film flowing down inside the tubes and is vaporized by boiler steam. Secondary steam carrying water droplets enters the steam-water separation device (spiral centrifugal pyrogen removal). Separated pure steam enters the next effect as the heating medium; un-evaporated feed water proceeds to the next effect, repeating the process. Final-effect pure steam enters the condenser together with condensate from all effects, non-condensable gases are expelled, and WFI (92–99°C) is produced.

Processus de fonctionnement
1Purified water is pressurized by a multi-stage pump and pre-heated in the condenser via heat exchange, then sequentially through each effect pre-heater, and enters the 1st-effect evaporator where a feed water distributor sprays it onto the inner wall of the heating tubes.
2The feed water forms a film flowing down inside the tubes and is vaporized by boiler steam.
3Secondary steam carrying water droplets enters the steam-water separation device (spiral centrifugal pyrogen removal).
4Separated pure steam enters the next effect as the heating medium; un-evaporated feed water proceeds to the next effect, repeating the process.
5Final-effect pure steam enters the condenser together with condensate from all effects, non-condensable gases are expelled, and WFI (92–99°C) is produced.

Caractéristiques techniques

Caractéristiques de la variante : SED-50ZLS-R

Caractéristiques

Modèle
SED-50ZLS-R
Tension
380V (electric boiler 24kW + 0.55kW main)
Fluides et énergie
Saturated steam pressure 0.3 MPa (24 kW electric boiler self-supplied); steam inlet DN32; steam consumption 40 kg/h; purified water consumption 65 L/h; WFI outlet quick-connect DN25
Détails de conformité
Compliant with GB150 (steel pressure vessels), JB2932 (water treatment equipment manufacturing), Pressure Vessel Safety Supervision Regulations, 2015 Pharmacopoeia purified water requirements; Chinese/European/US Pharmacopoeia WFI standards; bacterial endotoxins <0.0625 EU/mL; piping by automatic orbital self-fusing welding machine, double-sided argon protection, single-pass forming
Puissance
24.55 kW

Dimensions

Longueur
1200 mm
Largeur
600 mm
Hauteur
2650 mm

Matériaux

Matériaux en contact
316L stainless steel (evaporator, condenser, feed water pipework, distilled water outlet pipe, secondary steam pipe, check valve, feed water solenoid valve, sampling valve, output diaphragm valve, feed water diaphragm valve, feed pump head, WFI delivery system, insulated storage tank inner liner S316L)
Matériaux du bâti
SUS304 rectangular steel frame; 304 hairline panel 0.5mm exterior (press-edge seam intermittent riveting); 304 adjustable feet/lifting rings; 30mm silica-alumina fiber insulation; 304 independent control cabinet

Caractéristiques principales

4-effect tube-and-shell falling-film evaporation
Spiral centrifugal pyrogen separation structure
Electrochemical polishing of entire machine — no dead corners
Bacterial endotoxins <0.0625 EU/mL
Evaporator group acid-washed and passivated
Compliant with Chinese/European/US Pharmacopoeia WFI standards
WFI output temperature: 92–99°C
Temperature automatic control (PT100 + steam valve interlock)
24 kW electric boiler for independent steam supply
30 mm silica-alumina fiber insulation
304 hairline panel 0.5mm exterior
External interfaces comply with JB/T74-94 flange standards
Pressure vessels comply with GB150
Feed water pipes, distilled water pipes, and secondary steam pipes all 316L
Automatic orbital self-fusing welding + double-sided argon protection, single-pass forming
200L insulated storage tank + S316L WFI delivery system
Can simultaneously supply WFI and high-purity steam for sterilization
GMP compliance first choice
Compliant with Chinese/European/US Pharmacopoeia (triple pharmacopoeia)
Electrochemical polishing ensures endotoxin stability <0.0625 EU/mL
Turnkey project: design + installation + commissioning free
1-year warranty + lifetime service + free validation protocol
Packaging, transport, insurance, installation, commissioning, and training free

Applications

Water for Injection (WFI) production
High-purity steam for sterilization
Hospital preparation water
GMP pharmaceutical plant water supply
Electronics ultrapure water
Food and beverage water

Secteurs

pharmaceutical
injectable solutions
biopharmaceutical
hospital
electronics
food and beverage

Marques des composants

Evaporator/Condenser/Frame/All piping
In-house manufactured
Conductivity display CM-230
Kreda (Kereida)
Temperature sensor + display XMT-4000 PT100
Huba
Regulated power supply 24V5A
ABB
Air switch, contactor, button, indicator light, key switch, thermal relay, fuse
Delixi
Feed water pump CDL1-7
Nanfang pump
Feed water solenoid valve
FLOWXVALVE
Check valve
Botou
Feed water diaphragm valve/sampling valve/output diaphragm valve
Yuanchuang
Pipe fittings
Hutong
Electric boiler 24 kW
Domestic
Insulation layer (silica-alumina fiber 30mm)
Hengxiang insulation
SED
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Conformité

GMP
Chinese Pharmacopoeia
European Pharmacopoeia
United States Pharmacopeia

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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