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Startseite / Maschinen / Wasserdestillationsanlage / Pharmaceutical Water Equipment - Multi-Effect Distilled Water Machine (Steam-Heated, WFI Grade)
SED-50ZLS-R
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SED-50ZLS-R
SED · SED-50ZLS-R · Hervorgehoben

SED-50ZLS-R — Pharmaceutical Water Equipment - Multi-Effect Distilled Water Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-50ZLS-R 4-Effect Tube-and-Shell Multi-Effect Distilled Water Machine. Uses purified water (RO water) as feed and external steam (provided by included 24 kW electric boiler) for heating to produce Water for Injection

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Funktionsweise

Purified water is pressurized by a multi-stage pump and pre-heated in the condenser via heat exchange, then sequentially through each effect pre-heater, and enters the 1st-effect evaporator where a feed water distributor sprays it onto the inner wall of the heating tubes. The feed water forms a film flowing down inside the tubes and is vaporized by boiler steam. Secondary steam carrying water droplets enters the steam-water separation device (spiral centrifugal pyrogen removal). Separated pure steam enters the next effect as the heating medium; un-evaporated feed water proceeds to the next effect, repeating the process. Final-effect pure steam enters the condenser together with condensate from all effects, non-condensable gases are expelled, and WFI (92–99°C) is produced.

Prozessbeschreibung
1Purified water is pressurized by a multi-stage pump and pre-heated in the condenser via heat exchange, then sequentially through each effect pre-heater, and enters the 1st-effect evaporator where a feed water distributor sprays it onto the inner wall of the heating tubes.
2The feed water forms a film flowing down inside the tubes and is vaporized by boiler steam.
3Secondary steam carrying water droplets enters the steam-water separation device (spiral centrifugal pyrogen removal).
4Separated pure steam enters the next effect as the heating medium; un-evaporated feed water proceeds to the next effect, repeating the process.
5Final-effect pure steam enters the condenser together with condensate from all effects, non-condensable gases are expelled, and WFI (92–99°C) is produced.

Technische Daten

Technische Daten für Variante: SED-50ZLS-R

Technische Daten

Modell
SED-50ZLS-R
Spannung
380V (electric boiler 24kW + 0.55kW main)
Versorgung
Saturated steam pressure 0.3 MPa (24 kW electric boiler self-supplied); steam inlet DN32; steam consumption 40 kg/h; purified water consumption 65 L/h; WFI outlet quick-connect DN25
Konformitätsangaben
Compliant with GB150 (steel pressure vessels), JB2932 (water treatment equipment manufacturing), Pressure Vessel Safety Supervision Regulations, 2015 Pharmacopoeia purified water requirements; Chinese/European/US Pharmacopoeia WFI standards; bacterial endotoxins <0.0625 EU/mL; piping by automatic orbital self-fusing welding machine, double-sided argon protection, single-pass forming
Leistung
24.55 kW

Abmessungen

Länge
1200 mm
Breite
600 mm
Höhe
2650 mm

Werkstoffe

Kontaktwerkstoffe
316L stainless steel (evaporator, condenser, feed water pipework, distilled water outlet pipe, secondary steam pipe, check valve, feed water solenoid valve, sampling valve, output diaphragm valve, feed water diaphragm valve, feed pump head, WFI delivery system, insulated storage tank inner liner S316L)
Gehäusewerkstoffe
SUS304 rectangular steel frame; 304 hairline panel 0.5mm exterior (press-edge seam intermittent riveting); 304 adjustable feet/lifting rings; 30mm silica-alumina fiber insulation; 304 independent control cabinet

Wesentliche Merkmale

4-effect tube-and-shell falling-film evaporation
Spiral centrifugal pyrogen separation structure
Electrochemical polishing of entire machine — no dead corners
Bacterial endotoxins <0.0625 EU/mL
Evaporator group acid-washed and passivated
Compliant with Chinese/European/US Pharmacopoeia WFI standards
WFI output temperature: 92–99°C
Temperature automatic control (PT100 + steam valve interlock)
24 kW electric boiler for independent steam supply
30 mm silica-alumina fiber insulation
304 hairline panel 0.5mm exterior
External interfaces comply with JB/T74-94 flange standards
Pressure vessels comply with GB150
Feed water pipes, distilled water pipes, and secondary steam pipes all 316L
Automatic orbital self-fusing welding + double-sided argon protection, single-pass forming
200L insulated storage tank + S316L WFI delivery system
Can simultaneously supply WFI and high-purity steam for sterilization
GMP compliance first choice
Compliant with Chinese/European/US Pharmacopoeia (triple pharmacopoeia)
Electrochemical polishing ensures endotoxin stability <0.0625 EU/mL
Turnkey project: design + installation + commissioning free
1-year warranty + lifetime service + free validation protocol
Packaging, transport, insurance, installation, commissioning, and training free

Anwendungen

Water for Injection (WFI) production
High-purity steam for sterilization
Hospital preparation water
GMP pharmaceutical plant water supply
Electronics ultrapure water
Food and beverage water

Branchen

pharmaceutical
injectable solutions
biopharmaceutical
hospital
electronics
food and beverage

Komponentenhersteller

Evaporator/Condenser/Frame/All piping
In-house manufactured
Conductivity display CM-230
Kreda (Kereida)
Temperature sensor + display XMT-4000 PT100
Huba
Regulated power supply 24V5A
ABB
Air switch, contactor, button, indicator light, key switch, thermal relay, fuse
Delixi
Feed water pump CDL1-7
Nanfang pump
Feed water solenoid valve
FLOWXVALVE
Check valve
Botou
Feed water diaphragm valve/sampling valve/output diaphragm valve
Yuanchuang
Pipe fittings
Hutong
Electric boiler 24 kW
Domestic
Insulation layer (silica-alumina fiber 30mm)
Hengxiang insulation
SED
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Konformität

GMP
Chinese Pharmacopoeia
European Pharmacopoeia
United States Pharmacopeia

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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