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SED-50RZ-A

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SED · SED-50RZ-A · 1 unités vendues

SED-50RZ-A — Émulsificateur

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SED-50RZ-A 50 L Vacuum Emulsification Machine. Triple-vessel system: main emulsifying pot (65 L design / 50 L working volume), 35 L water-phase auxiliary pot, and 25 L oil-phase auxiliary pot. Main pot inner shell SUS316

Délai de livraison

Sur devis

Cadence

50 L

Fonctionnement

Three-vessel system: separate water-phase (35 L) and oil-phase (25 L) pots heat and disperse phases via stainless dispersion discs, then vacuum-suck both phases into the 50 L main pot. In the main pot, a high-speed bottom homogenizer (SUS316L solid-cut oblique-tooth head, 2.2 kW, 2,900 rpm) shears and emulsifies the mixture; simultaneously a bidirectional PTFE-blade frame scraper (0.75 kW, 0–86 rpm VFD) continuously sweeps the pot walls, eliminating dead zones. Vacuum defoaming removes air bubbles and prevents bacterial contamination. The hydraulic lid-lift (1.1 kW) raises the pot lid for thick-material discharge; thin materials discharge via a bottom valve (DN50).

Processus de fonctionnement

1Three-vessel system: separate water-phase (35 L) and oil-phase (25 L) pots heat and disperse phases via stainless dispersion discs, then vacuum-suck both phases into the 50 L main pot.

2In the main pot, a high-speed bottom homogenizer (SUS316L solid-cut oblique-tooth head, 2.2 kW, 2,900 rpm) shears and emulsifies the mixture; simultaneously a bidirectional PTFE-blade frame scraper (0.75 kW, 0–86 rpm VFD) continuously sweeps the pot walls, eliminating dead zones.

3Vacuum defoaming removes air bubbles and prevents bacterial contamination.

4The hydraulic lid-lift (1.1 kW) raises the pot lid for thick-material discharge; thin materials discharge via a bottom valve (DN50).

Caractéristiques techniques

Caractéristiques de la variante : SED-50RZ-A

Caractéristiques

Modèle

SED-50RZ-A

Cadence

50 L

Tension

380V 50/60Hz (homogenizer 60Hz; frame mixer 50Hz)

Fluides et énergie

380 V 3-phase 50/60 Hz electrical supply; total ~12.6 kW. Jacket cooling water connection. Vacuum buffer tank supplied with machine. No compressed air required for the base machine.

Détails de conformité

12-month warranty from installation (max 16 months from delivery). 1-year spare parts included. Service life: 10+ years. Designed and manufactured per relevant national, industry and GMP standards.

Puissance

12.6 kW

Dimensions

Longueur

1450 mm

Largeur

600 mm

Hauteur

2600 mm

Poids

800 kg

Emprise au sol

Main pot: 1,450 × 600 mm, height 1,924–2,600 mm (lid up/down). Auxiliary pot: 1,200 × 550 × 1,305 mm.

Matériaux

Matériaux en contact

SUS316L (all wetted surfaces); PTFE (scraper blades)

Matériaux du bâti

SUS316L inner shell (3 mm); SUS304 jacket and outer shell (3 mm each); all surfaces sanitary-polished to 300U

Caractéristiques principales

Main pot: 65 L design / 50 L working volume; SUS316L inner shell; 300U sanitary polish

Auxiliary water-phase pot: 35 L working volume; SUS316L inner, SUS304 outer

Auxiliary oil-phase pot: 25 L working volume; SUS316L inner, SUS304 outer

Bottom homogenizer: SIEMENS motor, SUS316L solid-cut oblique-tooth head, 2.2 kW, 2,900 rpm

Bidirectional PTFE scraper frame mixer: 0.75 kW, VFD-controlled 0–86 rpm

Vacuum system: rotary vane vacuum pump 0.37 kW + vacuum buffer tank

Hydraulic pot-lid lift: 1.1 kW with travel limit switch

Electric jacket heating (main pot 6 kW; water-phase and oil-phase pots 2 kW each)

Pot lid: liquid inlet, sterile breathing device, sight glass with scraper, vacuum port, pressure gauge

Discharge: tilt (lid lift) and bottom valve (DN50)

Working pressure inside pot: -0.090 MPa to 0.3 MPa; jacket pressure: 0.2 MPa

10+ year service life; 1-year spare parts included

Triple-pot configuration delivers complete cream/ointment emulsification in one skid

Premium components: SIEMENS homogenizer motor, NSK/HRB bearings, Baosteel/Taisteel SUS316L

Vacuum defoaming ensures bubble-free product and prevents bacterial contamination

PTFE scraper eliminates wall adhesion and dead zones

Hydraulic lid lift enables easy thick-material discharge without manual effort

GMP-compliant sanitary design: 300U polish, no dead corners, bottom discharge valve

Applications

Cream and ointment emulsification

Cosmetic and skin-care product manufacturing

Pharmaceutical semi-solid preparations

Food sauce and paste emulsification

Secteurs

Pharmaceutical (API)

Cosmétiques

Food

Daily chemical

Marques des composants

Homogenizer motor

SIEMENS (China)

Inverter / VFD

Easy Drive/Great

Reducer

Qipeng

Vacuum pump

Tingwei

Stainless steel plate

Baosteel/Taisteel

Electrical components (contactors, solenoids)

Chint,AirTAC,Andon

Bearings

NSK, HRB

SED

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Nettoyage et entretien

Sanitary 300U polish on all interior and exterior surfaces. Bidirectional PTFE scraper continuously wipes jacket walls during operation. Bottom discharge valve and bottom homogenizer enable full drain-and-rinse-out. Do not rinse air-control parts directly with water.