Showroom à Ontario, Californie · Assistance à confirmer pour votre destination
Accueil / Équipements / Machine automatique d’inspection éclairée par vision industrielle (série QYDJ) / Linear Fully Automatic Light / Visual Inspection Machine (Lamp Inspection Machine)
SED-500QYDJ-A
Sur devis
SED-500QYDJ-A
SED · SED-500QYDJ-A · En vedette

SED-500QYDJ-A — Linear Fully Automatic Light / Visual Inspection Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-500QYDJ-A is a linear fully automatic lamp inspection (visual inspection) machine for pharmaceutical bottles. It uses machine vision to detect visible foreign particles (glass fragments, metal shavings, fibers, h

China GMP (2015)US FDAEU EDQMUK MHRAJapan PMDAAustralia TGA
Délai de livraison
Sur devis
Cadence
50–400 flacons/min

Fonctionnement

Pharmaceutical bottles are conveyed via conveyor belt (or manual loading) to the machine's buffer infeed conveyor, then positioned by screw conveyor to the star-wheel infeed device and arranged on the transport roller-axle. The bottles enter the inspection darkroom and rotate continuously. The bottle rotates to spin the liquid inside; the bottle then brakes to a stop while the liquid continues to rotate (inertia), carrying any particles into motion. Concentrated infrared (LED cold light) sources create a light curtain in which the Tyndall effect makes foreign particles appear in strong contrast. Six Basler AC1300 industrial cameras capture up to 150 frames/sec each. The computer system analyzes multiple images, identifies foreign particles, fill-level anomalies, cap and stopper defects, and bottle-wall cracks, and uses a Bernoulli-principle compressed-air mechanism (not vacuum suction cups) to automatically reject defective bottles. The 60-degree tilted tower-wheel transport structure ensures the camera captures the bottle bottom during the glass-fragment settling phase. Bottle rotation speed can reach up to 900 rpm.

Processus de fonctionnement
1Pharmaceutical bottles are conveyed via conveyor belt (or manual loading) to the machine's buffer infeed conveyor, then positioned by screw conveyor to the star-wheel infeed device and arranged on the transport roller-axle.
2The bottles enter the inspection darkroom and rotate continuously.
3The bottle rotates to spin the liquid inside; the bottle then brakes to a stop while the liquid continues to rotate (inertia), carrying any particles into motion.
4Concentrated infrared (LED cold light) sources create a light curtain in which the Tyndall effect makes foreign particles appear in strong contrast.
5Six Basler AC1300 industrial cameras capture up to 150 frames/sec each.
6The computer system analyzes multiple images, identifies foreign particles, fill-level anomalies, cap and stopper defects, and bottle-wall cracks, and uses a Bernoulli-principle compressed-air mechanism (not vacuum suction cups) to automatically reject defective bottles.
7The 60-degree tilted tower-wheel transport structure ensures the camera captures the bottle bottom during the glass-fragment settling phase.
8Bottle rotation speed can reach up to 900 rpm.

Caractéristiques techniques

Caractéristiques de la variante : SED-500QYDJ-A

Caractéristiques

Modèle
SED-500QYDJ-A
Cadence
50–400 flacons/min
Tension
AC380V/50Hz, 3P+N+PE; main AC220V; control DC24V
Puissance
5 kW
Pression d’air
0.6 MPa (compressed air, Φ12/8)

Dimensions

Longueur
2300 mm
Largeur
1670 mm
Hauteur
1910 mm
Poids
1000 kg

Matériaux

Matériaux en contact
SUS304 acier inoxydable; POM
Matériaux du bâti
SUS304 stainless steel (main frame 2265×1300×1810mm, 40×40mm and 50×50mm sections; electrical cabinets SUS304); surface roughness ≤0.8 μm

Caractéristiques principales

Machine-vision visible-particle detection (glass, metal, fiber, hair, white spots/blocks, turbidity)
6 Basler AC1300 industrial cameras with full-angle coverage (up to 150 frames/sec)
60-degree tilted tower-wheel transport for optimal detection angle
Bottle rotation up to 900 rpm; speed infinitely adjustable
Compressed-air Bernoulli rejection — no vacuum suction cups
LED cold-light sources (lifetime >100,000 h), infrared + combined light sources
Up to 400 bottles/min on 10 mL bottles; 200–400 in stable in-line operation
Two units parallelable to >700 bottles/min
Detects visible particles, fill level, rubber stopper, aluminum cap, bottle-wall cracks
Miss-detection rate ≤2‰, false-rejection rate ≤2%, bottle-breakage rate ≤1/10,000
Noise ≤80 dB at 1 m
Three-tier password user management
Counts good and defective bottles separately with defect classification
Quick-change format parts for 1–100 mL bottles (screw, star-wheel, roller-axle replacement)
Inovance PLC (AM401-CPU1608TN) + Inovance HMI (IT7070E)
Inovance servo system (main + screw drives)
Advantech 610L industrial PC
Schneider low-voltage electricals (breakers, contactors, e-stop, power supplies)
Phoenix Contact intermediate relays
Panasonic fiber amplifiers and pressure switch
GPG mesh-belt motor (Taiwan)
SUS304 main frame and contact parts; POM
Surface roughness ≤0.8 μm (machined surfaces); fully automatic welding
Compliant with GMP (2015), FDA, EDQM, MHRA, PMDA, TGA, MFDS, MCC
Self-developed patented technology with proprietary IP
Two units can be paralleled to >700 bottles/min
Compliant with 8 major international regulatory standards (GMP/FDA/EDQM/MHRA/PMDA/TGA/MFDS/MCC)
Reduces labor by 90% and labor intensity by 95% vs. manual inspection
Bernoulli compressed-air rejection is more reliable than vacuum-cup systems
Camera 360-degree adjustment (vs. bidirectional only on competitors)
Direct camera-to-bottle imaging (no mirror reflection — avoids contamination artifacts)

Applications

Visual inspection of oral-liquid bottles (1–100 mL)
Visual inspection of small-volume injection (water-needle) bottles
Detection of visible foreign particles, fill level, rubber stopper, aluminum cap, bottle-wall cracks
In-line or off-line (standalone) inspection; can connect to capping machine, external-wall washer, and labeling machine

Secteurs

Pharmaceutique
Chemical
Food
Health products
Cosmétiques

Marques des composants

PLC
Inovance AM401-CPU1608TN
Servo driver (main)
Inovance SV630NS012I
Servo driver (screw)
Inovance SV630NS5R5I
Main motor
Inovance MS1H2-15C30CB-T331Z
Mesh-belt motor
GPG 5IK120RGU-SF (120W)
Reducer
Wuma NMRV-7540-YZ / WPLF90-5
VFD (mesh belt)
Pust PST350-1.5G1
Fiber amplifier
Panasonic FX-501
Pressure switch
Panasonic DP-102A
HMI
Inovance IT7070E
Industrial camera (×6)
Basler AC1300
Industrial lens (×6)
Hikvision 8mm 1:1.4
Light source
Vision YX-BL14718K-W
Industrial PC
Advantech 610L
Display (17")
Lenovo
Low-voltage electricals (breakers, contactors, e-stop)
Schneider
Power supply (ABL2REM24065K 150W), circuit breaker (MGNEA9C45C3230C 32A)
Schneider
Intermediate relays
Phoenix Contact REL-1R-BL/L-24DC/2X21
Terminal blocks / fuse terminals
Leipole
Pneumatic fittings
AirTAC APC6/8/12
Door interlock switch
Schneider XCSPA592
Screw servo motor
Inovance MS1H4-75B30CB-T331Z
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

China GMP (2015)
US FDA
EU EDQM
UK MHRA
Japan PMDA
Australia TGA
Korea MFDS
South Africa MCC

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
Demander au service commercial
Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
Demander au service commercial
Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
Demander au service commercial
DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
Demander au service commercial
Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial
SED
WhatsApp · Ventes SED
Contact commercial · WhatsApp
→