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Startseite / Maschinen / Vollautomatische kamerabasierte Durchleuchtungs-Prüfmaschine (Baureihe QYDJ) / Linear Fully Automatic Light / Visual Inspection Machine (Lamp Inspection Machine)
SED-500QYDJ-A
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SED-500QYDJ-A
SED · SED-500QYDJ-A · Hervorgehoben

SED-500QYDJ-A — Linear Fully Automatic Light / Visual Inspection Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

The SED-500QYDJ-A is a linear fully automatic lamp inspection (visual inspection) machine for pharmaceutical bottles. It uses machine vision to detect visible foreign particles (glass fragments, metal shavings, fibers, h

China GMP (2015)US FDAEU EDQMUK MHRAJapan PMDAAustralia TGA
Lieferzeit
Auf Anfrage
Durchsatz
50–400 Flaschen/min

Funktionsweise

Pharmaceutical bottles are conveyed via conveyor belt (or manual loading) to the machine's buffer infeed conveyor, then positioned by screw conveyor to the star-wheel infeed device and arranged on the transport roller-axle. The bottles enter the inspection darkroom and rotate continuously. The bottle rotates to spin the liquid inside; the bottle then brakes to a stop while the liquid continues to rotate (inertia), carrying any particles into motion. Concentrated infrared (LED cold light) sources create a light curtain in which the Tyndall effect makes foreign particles appear in strong contrast. Six Basler AC1300 industrial cameras capture up to 150 frames/sec each. The computer system analyzes multiple images, identifies foreign particles, fill-level anomalies, cap and stopper defects, and bottle-wall cracks, and uses a Bernoulli-principle compressed-air mechanism (not vacuum suction cups) to automatically reject defective bottles. The 60-degree tilted tower-wheel transport structure ensures the camera captures the bottle bottom during the glass-fragment settling phase. Bottle rotation speed can reach up to 900 rpm.

Prozessbeschreibung
1Pharmaceutical bottles are conveyed via conveyor belt (or manual loading) to the machine's buffer infeed conveyor, then positioned by screw conveyor to the star-wheel infeed device and arranged on the transport roller-axle.
2The bottles enter the inspection darkroom and rotate continuously.
3The bottle rotates to spin the liquid inside; the bottle then brakes to a stop while the liquid continues to rotate (inertia), carrying any particles into motion.
4Concentrated infrared (LED cold light) sources create a light curtain in which the Tyndall effect makes foreign particles appear in strong contrast.
5Six Basler AC1300 industrial cameras capture up to 150 frames/sec each.
6The computer system analyzes multiple images, identifies foreign particles, fill-level anomalies, cap and stopper defects, and bottle-wall cracks, and uses a Bernoulli-principle compressed-air mechanism (not vacuum suction cups) to automatically reject defective bottles.
7The 60-degree tilted tower-wheel transport structure ensures the camera captures the bottle bottom during the glass-fragment settling phase.
8Bottle rotation speed can reach up to 900 rpm.

Technische Daten

Technische Daten für Variante: SED-500QYDJ-A

Technische Daten

Modell
SED-500QYDJ-A
Durchsatz
50–400 Flaschen/min
Spannung
AC380V/50Hz, 3P+N+PE; main AC220V; control DC24V
Leistung
5 kW
Luftdruck
0.6 MPa (compressed air, Φ12/8)

Abmessungen

Länge
2300 mm
Breite
1670 mm
Höhe
1910 mm
Gewicht
1000 kg

Werkstoffe

Kontaktwerkstoffe
SUS304 Edelstahl; POM
Gehäusewerkstoffe
SUS304 stainless steel (main frame 2265×1300×1810mm, 40×40mm and 50×50mm sections; electrical cabinets SUS304); surface roughness ≤0.8 μm

Wesentliche Merkmale

Machine-vision visible-particle detection (glass, metal, fiber, hair, white spots/blocks, turbidity)
6 Basler AC1300 industrial cameras with full-angle coverage (up to 150 frames/sec)
60-degree tilted tower-wheel transport for optimal detection angle
Bottle rotation up to 900 rpm; speed infinitely adjustable
Compressed-air Bernoulli rejection — no vacuum suction cups
LED cold-light sources (lifetime >100,000 h), infrared + combined light sources
Up to 400 bottles/min on 10 mL bottles; 200–400 in stable in-line operation
Two units parallelable to >700 bottles/min
Detects visible particles, fill level, rubber stopper, aluminum cap, bottle-wall cracks
Miss-detection rate ≤2‰, false-rejection rate ≤2%, bottle-breakage rate ≤1/10,000
Noise ≤80 dB at 1 m
Three-tier password user management
Counts good and defective bottles separately with defect classification
Quick-change format parts for 1–100 mL bottles (screw, star-wheel, roller-axle replacement)
Inovance PLC (AM401-CPU1608TN) + Inovance HMI (IT7070E)
Inovance servo system (main + screw drives)
Advantech 610L industrial PC
Schneider low-voltage electricals (breakers, contactors, e-stop, power supplies)
Phoenix Contact intermediate relays
Panasonic fiber amplifiers and pressure switch
GPG mesh-belt motor (Taiwan)
SUS304 main frame and contact parts; POM
Surface roughness ≤0.8 μm (machined surfaces); fully automatic welding
Compliant with GMP (2015), FDA, EDQM, MHRA, PMDA, TGA, MFDS, MCC
Self-developed patented technology with proprietary IP
Two units can be paralleled to >700 bottles/min
Compliant with 8 major international regulatory standards (GMP/FDA/EDQM/MHRA/PMDA/TGA/MFDS/MCC)
Reduces labor by 90% and labor intensity by 95% vs. manual inspection
Bernoulli compressed-air rejection is more reliable than vacuum-cup systems
Camera 360-degree adjustment (vs. bidirectional only on competitors)
Direct camera-to-bottle imaging (no mirror reflection — avoids contamination artifacts)

Anwendungen

Visual inspection of oral-liquid bottles (1–100 mL)
Visual inspection of small-volume injection (water-needle) bottles
Detection of visible foreign particles, fill level, rubber stopper, aluminum cap, bottle-wall cracks
In-line or off-line (standalone) inspection; can connect to capping machine, external-wall washer, and labeling machine

Branchen

Pharma
Chemical
Food
Health products
Kosmetik

Komponentenhersteller

PLC
Inovance AM401-CPU1608TN
Servo driver (main)
Inovance SV630NS012I
Servo driver (screw)
Inovance SV630NS5R5I
Main motor
Inovance MS1H2-15C30CB-T331Z
Mesh-belt motor
GPG 5IK120RGU-SF (120W)
Reducer
Wuma NMRV-7540-YZ / WPLF90-5
VFD (mesh belt)
Pust PST350-1.5G1
Fiber amplifier
Panasonic FX-501
Pressure switch
Panasonic DP-102A
HMI
Inovance IT7070E
Industrial camera (×6)
Basler AC1300
Industrial lens (×6)
Hikvision 8mm 1:1.4
Light source
Vision YX-BL14718K-W
Industrial PC
Advantech 610L
Display (17")
Lenovo
Low-voltage electricals (breakers, contactors, e-stop)
Schneider
Power supply (ABL2REM24065K 150W), circuit breaker (MGNEA9C45C3230C 32A)
Schneider
Intermediate relays
Phoenix Contact REL-1R-BL/L-24DC/2X21
Terminal blocks / fuse terminals
Leipole
Pneumatic fittings
AirTAC APC6/8/12
Door interlock switch
Schneider XCSPA592
Screw servo motor
Inovance MS1H4-75B30CB-T331Z
SED
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Konformität

China GMP (2015)
US FDA
EU EDQM
UK MHRA
Japan PMDA
Australia TGA
Korea MFDS
South Africa MCC

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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