Accueil / Équipements / Ligne de remplissage de liquides à 4 têtes / Vial Filling and Rolling-Cap Production Line

SED-4-1YTGX-M

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SED-4-1YTGX-M

SED · SED-4-1YTGX-M · En vedette

SED-4-1YTGX-M — Vial Filling and Rolling-Cap Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-4-1YTGX-M is a complete turnkey vial filling and rolling-cap production line for 5/10/20 ml glass vials. Standard configuration: SED-zp-M unscrambler/turntable + SED-70CXP-M ultrasonic vial washer (6 heads) + SED-100

GMPJB/T 20093-2007 (antibiotic vial tunnel sterilization standard)

Choisir une variante (5)

Délai de livraison

Sur devis

Cadence

30–35 flacons/min

Fonctionnement

Vials enter via the SED-zp-M turntable (50–80 bpm) which auto-orients fallen bottles upright using a rotating disc and mechanical lifter, then conveys them to the SED-70CXP-M 6-head ultrasonic washer (60–70 bpm, variable-frequency). Washed bottles pass through the SED-100RXG-M tunnel oven: preheat zone 100–150°C (2–3 min), then high-temperature sterilization zone 200–550°C (10–15 min), achieving FH ≥1365 over 20 min. Clean sterile bottles enter the SED-4-1YTG-M 4-head filler: 316L pumps fill 20–100 ml with ±1.5% accuracy, 1-head cap placement, 1-head rolling-cap. The line ends with the SED-100YDT-M vertical self-adhesive labeler (60–100 bpm).

Processus de fonctionnement

1Vials enter via the SED-zp-M turntable (50–80 bpm) which auto-orients fallen bottles upright using a rotating disc and mechanical lifter, then conveys them to the SED-70CXP-M 6-head ultrasonic washer (60–70 bpm, variable-frequency).

2Washed bottles pass through the SED-100RXG-M tunnel oven: preheat zone 100–150°C (2–3 min), then high-temperature sterilization zone 200–550°C (10–15 min), achieving FH ≥1365 over 20 min.

3Clean sterile bottles enter the SED-4-1YTG-M 4-head filler: 316L pumps fill 20–100 ml with ±1.5% accuracy, 1-head cap placement, 1-head rolling-cap.

4The line ends with the SED-100YDT-M vertical self-adhesive labeler (60–100 bpm).

Caractéristiques techniques

Caractéristiques de la variante : SED-zp-M turntable/unscrambler (50–80 bpm

Caractéristiques

Modèle

SED-4-1YTGX-M

Cadence

30–35 flacons/min

Matériaux

Matériaux en contact

SUS316L (filling pumps, filling needles); SUS304 1.2 mm (table top); silicone (cap-grab fingers, wear part); FKM fluoro-rubber O-rings (wear part); POM (turret molds)

Matériaux du bâti

SUS304 brushed plate (outer covers, side doors, conveyor side plates 2 mm); 5# channel steel (frame); Q235 painted 14 mm (top/bottom plates); SUS304 1.2 mm corner caps; acrylic + 304 frame (dust cover)

Caractéristiques principales

Complete vial line: unscrambler → wash → sterilize → fill/cap → label

Ultrasonic washer with 6 heads, 60–70 bpm, variable-frequency speed

Tunnel oven sterilizes at 200–550°C, FH ≥1365 over 20 min, ≤50 kW

4-head 316L vial filler with ±1.5% accuracy and 1-head cap + 1-head roll-on

German oil-free bearings on filler — lifetime no-lube, 3–4× longer life than bronze bushings

Waterproof cable conduit prevents water ingress

Metal-jacketed photo-eye sensors — no exposed wires, easy to clean

Quick-release knob shafts with self-positioning for fast format change

Main motor overload protection, anti-leak filling-shaft sleeve

Full machine dust + sound enclosure cuts noise 30%

Delta PLC + Weintek HMI control

Turnkey vial filling/capping line with all major stations from one supplier

All wetted parts SUS316L; SUS304 outer surfaces; POM for turret molds

Compliant with JB/T 20093-2007 antibiotic-bottle tunnel sterilization standard (FH ≥1365)

Optional Class-100 laminar flow + isolator gloves + 500L/1000L magnetic-stirring tanks (with weighing sensors)

Mature controls — Delta PLC, Weintek HMI, Schneider/Omron/Autonics components

Applications

5/10/20 ml glass vial filling and rolling-cap

Antibiotic-bottle line per JB/T 20093-2007

Pharmaceutical small-volume liquid packaging

Secteurs

Pharmaceutique

Marques des composants

PLC (washer, filler)

Delta

HMI touchscreen (washer, filler)

Weintek

Tunnel oven PLC + HMI

Siemens

Cam indexing divider (washer)

Shandong Dongyang

Optical fiber amplifier (washer, filler)

Autonics

VFD inverter (washer, filler)

Invt

Solenoid valve (washer, filler)

Airtac

Capping motor (washer, filler)

Songgang

Switching power supply

Mean Well

Relay (washer)

Omron

Heating tube 20×1.5 kW (oven)

Jiangyan Xinghuo

Centrifugal blower YDF (oven)

Hongda Group

Temperature controller CTL-5FP03 (oven)

Shanghai

Pt100 temp sensor (oven)

Shanghai SIPAI

HEPA filter (oven)

Jiangyin Gaoxiao

Cycloidal gear motor BWEY1512-59X43-0.75 (oven)

Changzhou

Stepper motor + driver (labeler)

Beijing

Circuit breaker (unscrambler)

Chint

Speed regulator / main motor (unscrambler)

Taichi

SED

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Conformité

GMP

JB/T 20093-2007 (antibiotic vial tunnel sterilization standard)