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Accueil / Équipements / Sécheur par atomisation sous pression SED-YPG / Dryer — Spray Dryer — SED-YPG Pressure Spray Dryer
SED-300YPG-A
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SED-300YPG-A
SED · SED-300YPG-A · En vedette

SED-300YPG-A — SED-YPG Pressure Spray Dryer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-300YPG-A is a pressure-type spray dryer designed for materials such as agrochemicals. It uses a pressure nozzle counter-current with the hot air stream and a diaphragm spray pump. Heating is by direct gas-fired furna

Choisir une variante (1)
Délai de livraison
Sur devis
Cadence
255–315 kg/h spray rate

Fonctionnement

Liquid feed (40% solids) is delivered by a hose-type diaphragm pump through SS304 piping to a pressure nozzle inside a Φ4000×9000 mm drying tower (55° cone, 3 mm SS inner shell). The pressure nozzle atomizes the liquid counter-current to a 200°C hot-air stream supplied via initial+medium air filter, gas-fired direct heater, hot-air duct and tower-top distributor. Solvent evaporates and dried product falls to the tower base; entrained fines are separated through a cyclone, with the finest particles recovered by the bag filter (300 Nomex high-temperature bags, 100 m² cloth area). Exhaust at ~90°C is drawn out by a 45 kW induced-draft fan. Product is collected from tower base, cyclone base and bag-filter base. Eight pneumatic hammers de-cake the tower wall.

Processus de fonctionnement
1Liquid feed (40% solids) is delivered by a hose-type diaphragm pump through SS304 piping to a pressure nozzle inside a Φ4000×9000 mm drying tower (55° cone, 3 mm SS inner shell).
2The pressure nozzle atomizes the liquid counter-current to a 200°C hot-air stream supplied via initial+medium air filter, gas-fired direct heater, hot-air duct and tower-top distributor.
3Solvent evaporates and dried product falls to the tower base; entrained fines are separated through a cyclone, with the finest particles recovered by the bag filter (300 Nomex high-temperature bags, 100 m² cloth area).
4Exhaust at ~90°C is drawn out by a 45 kW induced-draft fan.
5Product is collected from tower base, cyclone base and bag-filter base.
6Eight pneumatic hammers de-cake the tower wall.

Caractéristiques techniques

Caractéristiques de la variante : Drying tower Φ4000×9000 mm

Caractéristiques

Modèle
SED-300YPG-A
Cadence
255–315 kg/h spray rate
Fluides et énergie
Installed capacity 67.5 kW; Compressed air 0.3 m³/min @ 0.6 MPa; Water (for equipment washing only); Heat 900,000 kcal/h (direct gas-fired)
Puissance
67.5 kW
Pression d’air
0.6 m3/min compressed air

Dimensions

Longueur
8000 mm
Largeur
6000 mm
Hauteur
13000 mm

Matériaux

Matériaux en contact
acier inoxydable 304 (AISI304); SS feed piping; SS spray gun; SS tower inner shell 3 mm
Matériaux du bâti
Q235 carbon steel for non-contact structures (fans, frames, platforms, ducting)

Caractéristiques principales

Pressure-nozzle atomization, counter-current to hot air
Diaphragm spray pump with SS304 wetted parts; SS304 feed piping
Direct gas-fired furnace heating, 100 mm insulation, carbon-steel jacket
Hot-air duct: 2 mm SS inner / 2 mm plastic-coated steel outer / 100 mm insulation
Drying tower Φ4000×9000 mm, 55° cone, 3 mm SS inner / 0.7 mm SS outer / 80 mm insulation
Eight pneumatic hammers, cleaning door, observation port, lighting, two spray-gun ports
Two-stage dust collection: cyclone separator + bag filter
300 Nomex high-temperature filter bags, 100 m² cloth area
Initial+medium efficiency air filter on supply fan for product cleanliness
Engineered for 750 kg/h spray, 450 kg/h water evaporation, 300 kg/h product output
Heat duty 900,000 kcal/h direct gas-fired
One-year free supply of spray plates, blocking plates and vortex plates within first year
12-month warranty

Applications

Spray drying of agrochemical/pesticide solutions
Drying of feed liquids with around 40% solids content

Secteurs

Agrochemical / pesticide manufacturing
Fine chemicals
Pharmaceutical drying applications

Marques des composants

Hose diaphragm pump (7.5 kW)
Air filter (initial + medium efficiency)
Supply fan (15 kW, type 4-72)
Direct-fired heater (DFRRL100)
Hot-air distributor (DFP150)
Drying tower Φ4000×9000 mm (304/3mm)
Cyclone separator (DFFL2000)
Induced-draft fan (45 kW)
Bag filter (DFS 100 m², 300 Nomex bags)
Nomex
Pneumatic hammer (8 pcs)
Burner
Optional PLC/HMI upgrade
Siemens
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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