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SED-300QXJ-A
Sur devis
SED-300QXJ-A
SED · SED-300QXJ-A · En vedette

SED-300QXJ-A — Automatic Bottle External Washer/Dryer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-300QXJ-A automatic external bottle washer/dryer for filled-and-capped pharmaceutical bottles. Designed for 1–250 mL vials, ampoules, oral-liquid bottles and capsule bottles. Stable cleaning at 10–300 vials/min (Φ22 /

GMP 2015 compliant
Délai de livraison
Sur devis
Cadence
10–300 bottles/min (vials/min)

Fonctionnement

Filled and capped bottles arrive on the inlet conveyor and are transferred onto twin star wheels. As they index past sequential stations, spray nozzles wash bottle exteriors with purified water, detergent and surfactant; rinse stations remove most cleaning liquid with clean compressed-air jets, and high-pressure air-knives (316L) strip residual liquid from the bottle body. A vacuum system simultaneously dries the bottle bottom. Specially designed external-spray nozzles avoid wetting the bottle interior. Servo-driven star-wheels keep the cycle in lockstep with line speed; Siemens S7-1200 PLC + 12-inch HMI control the sequence with three-tier passwords, alarms, audit trail and online data export.

Processus de fonctionnement
1Filled and capped bottles arrive on the inlet conveyor and are transferred onto twin star wheels.
2As they index past sequential stations, spray nozzles wash bottle exteriors with purified water, detergent and surfactant; rinse stations remove most cleaning liquid with clean compressed-air jets, and high-pressure air-knives (316L) strip residual liquid from the bottle body.
3A vacuum system simultaneously dries the bottle bottom.
4Specially designed external-spray nozzles avoid wetting the bottle interior.
5Servo-driven star-wheels keep the cycle in lockstep with line speed; Siemens S7-1200 PLC + 12-inch HMI control the sequence with three-tier passwords, alarms, audit trail and online data export.

Caractéristiques techniques

Caractéristiques de la variante : SED-300QXJ-A

Caractéristiques

Modèle
SED-300QXJ-A
Cadence
10–300 bottles/min (vials/min)
Tension
3PH/380V/50Hz +N+PE
Fluides et énergie
Voltage: 3PH/380V/50Hz +N+PE; Total power: ≤11.5 kW; Compressed air: 0.6 MPa, 1–100 m³/h; Purified water: 0.2–0.4 MPa, 400–1000 L/h; Vacuum-pump cooling water: 0.2–0.4 MPa, 100 L/h; Cooling water: 7°C, 100 L/h
Puissance
11.5 kW
Pression d’air
0.6 MPa, 1-100 m³/h compressed air

Dimensions

Longueur
2360 mm
Largeur
1200 mm
Hauteur
2400 mm
Poids
3000 kg

Matériaux

Matériaux en contact
316L stainless steel (wash basin, piping, nozzles, air knives); SUS304 surface; POM star wheel and outlet air-shower
Matériaux du bâti
SUS304 (40×40 mm and 50×50 mm) framework; 316L wash sub-floor; aluminum lower plate

Caractéristiques principales

Twin star-wheel transport with servo drive (ABB), no-slip transfer of vials
External-only spray nozzles avoid wetting bottle interior
Multi-stage rough + fine wash with purified water + detergent + surfactant
High-pressure air-knife (316L) plus compressed-air assist drying
Vacuum vapor drying station targets bottle bottom
GMP 2015-compliant design, SUS304 framework, 316L wash basin and piping
Siemens S7-1200 PLC + Siemens TP1200 12-inch HMI with three-tier passwords
Data records, statistics, audio/visual alarms, fault stop, real-time data export
Photonic out-of-bottle detection (Panasonic FX-501)
Breakage rate ≤1/10,000
Noise ≤85 dB
Adjustable for 1–250 mL bottles via interchangeable size parts (5 mL standard supplied; 10 mL accessory)
Purified water supply: 0.2–0.4 MPa, 400–1000 L/h; compressed air: 0.6 MPa, 1–100 m³/h
10–300 vials/min stable cleaning of capped, filled bottles
Catches drug-dust contamination from antibiotics, anti-cancer, vitamin B12, fructose-diphosphate, oils on bottle exteriors before labeling
Built on absorbed Eisai (Japan), Seidenader (Germany), IMA (Italy) outer-wash know-how
Premium top-tier electrical kit: Siemens, Schneider, ABB, Panasonic, Phoenix Contact, Omron, Danfoss

Applications

External cleaning and drying of filled-and-capped pharmaceutical bottles after capping
Removing drug dust contamination on bottle exteriors before labeling
Pre-label cleaning of vials, ampoules, oral-liquid bottles, capsule bottles for antibiotics, anti-cancer drugs, vitamin B12, fructose-diphosphate, oils

Secteurs

Pharmaceutical filling and packaging
Sterile injectables
Oncology drug filling lines

Marques des composants

PLC (S7-1200 CPU1214C)
Siemens
Touchscreen HMI (TP1200 12-inch)
Siemens
Servo drive (LXM26) / Servo motor (BCH2)
ABB / Schneider
Mesh-belt VFD (V20)
Siemens
Fiber amplifiers / sensors (FX-501)
Panasonic
Relays
Phoenix Contact
Pressure sensors (DSTP140)
Danfoss
Capacitive water-level switch (E2K-L26MC1)
Omron
Pneumatic fittings / solenoid valves
Airtac
Vacuum pump (2BVS-5110)
Haina
High-pressure blower (HG-5500)
Sensen
Stainless tubing (316L)
Xinlai
Stainless plate/frame (316L)
POSCO
SED
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Conformité

GMP 2015 compliant

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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