Accueil / Équipements / Machine combinée d’inspection éclairée et détection de fuites (série DJJL) / Aqueous Injection Equipment - Lamp Inspection Machine
SED-300DJJL-A
Sur devis
SED-300DJJL-A
SED · SED-300DJJL-A · En vedette
SED-300DJJL-A — Aqueous Injection Equipment - Lamp Inspection Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-300DJJL-A Automatic Inspection-and-Leak-Test Combined Machine for ampoules / vials. Machine-vision online inspection: while bottles rotate at variable speed, four 1.3-megapixel Basler industrial cameras with imported
Délai de livraison
Sur devis
Cadence
300 flacons/min
Fonctionnement
Bottles enter via a buffered orientation tray → feed screw → star-wheel → rotary inspection zone. At the inspection station an electric servo spins each bottle while the vision system captures multiple images; image-tracking software classifies pass/reject and a divert mechanism splits flow into accept/reject lanes. Accepted bottles enter the leak-test station where high-voltage discharge passes current across the bottle wall; cracks or micro-pinholes change the current signature and the controller flags the bottle for compressed-air rejection. Accept and reject bottles exit on separate lanes. Conveyor overload triggers automatic stop to prevent breakage.
Processus de fonctionnement
1Bottles enter via a buffered orientation tray → feed screw → star-wheel → rotary inspection zone.
2At the inspection station an electric servo spins each bottle while the vision system captures multiple images; image-tracking software classifies pass/reject and a divert mechanism splits flow into accept/reject lanes.
3Accepted bottles enter the leak-test station where high-voltage discharge passes current across the bottle wall; cracks or micro-pinholes change the current signature and the controller flags the bottle for compressed-air rejection.
4Accept and reject bottles exit on separate lanes.
5Conveyor overload triggers automatic stop to prevent breakage.
Caractéristiques techniques
Caractéristiques de la variante : SED-300DJJL-A
Caractéristiques
Modèle
SED-300DJJL-A
Cadence
300 flacons/min
Tension
AC 220V / 50Hz, 2P+PE
Fluides et énergie
AC 220V / 50Hz, 2P+PE, 1 kW; compressed air for rejector and FRL
Détails de conformité
Designed/built per GMP (China 2015), FDA, EU EDQM, MHRA, PMDA, TGA, MFDS, MCC. Surface roughness ≤0.8 µm, full-weld with passivation+polishing; reject rate ≤1/100,000; noise ≤80 dB at 1 m. All control wiring DC 24V safe voltage.
Puissance
1 kW
Dimensions
Longueur
4000 mm
Largeur
2119 mm
Hauteur
2150 mm
Poids
3500 kg
Emprise au sol
4000 × 2119 × 2150 mm (L×W×H); weight 3500 kg
Matériaux
Matériaux en contact
SUS304 stainless steel (main body, bottle-contact rails, infeed net belt with POM); full-weld surfaces passivated and polished, roughness ≤0.8 µm; inspection-zone background black baked-paint anti-glare
Matériaux du bâti
SUS304 stainless steel main frame; black baked-paint inspection-zone background
Caractéristiques principales
Up to 300 bottles/min on 10 mL ampoules / vials
Machine-vision detection of glass chips, metal swarf, fibres, hair, white spots/blocks, fill-level and wall defects
Integrated high-voltage discharge leak detection downstream of the inspection step
Compressed-air rejection of non-conforming bottles
Variable, infinitely-adjustable bottle rotation speed (preserves lyophilized cake)
Adjustable light source: height, angle, level and intensity 1000–5000 lux
Range coverage 2–50 mL by changing feed screw, star wheel, exit star wheel, gripper jaws and rail position
Touch-screen HMI with stored data; remote upload to MES; optional printer
Counts and classifies rejects for trend analysis
Self-diagnostic fault detection
Automatic stop on conveyor overload prevents bottle breakage
Reject rate ≤1 in 100,000
Noise ≤80 dB at 1 m
All control wiring at DC 24V safe voltage; isolated from higher voltages
Stainless steel surface fasteners; anti-falling-part design
Inspection background black-baked, non-reflective; full-weld passivated then polished, surface roughness ≤0.8 µm
Replaces unreliable manual ampoule inspection with stable machine vision
Single machine performs both visible-particle inspection and high-voltage leak test
Tier-1 component package: Siemens S7-1500 + 1FL6 servos + Basler cameras
Compliant with major global regulators: GMP/FDA/EDQM/MHRA/PMDA/TGA/MFDS/MCC
Quick changeover for 2–50 mL bottle range
Applications
Visible-particle inspection of ampoules and vials
Fill-level and wall-defect detection
Leak / pinhole testing of sealed glass containers
Secteurs
Pharmaceutical (injectables / oral liquids)
Sterile manufacturing
Marques des composants
PLC CPU (1511T-1 PN, 6ES7511-1TK01-0AB0)
Siemens
DI16/DQ16 digital I/O module (6ES7523-1BL00-0AA0)
Siemens
Servo drive 1 kW (6SL3210-5FE11-0UF0) + motor (1FL6062-1AC61-2LA1)
Siemens
Servo drive 750 W (6SL3210-5FB10-8UF0) + motor (1FL6042-2AF21-1LA1)
Siemens
Servo drive 400 W (6SL3210-5FB10-4UF1) + motor (1FL6034-2AF21-1LA1)
Siemens
HMI touch screen (6AV2123-2GB03-0AX0)
Siemens
Industrial cameras (1.3 MP × 4)
Basler
Industrial lenses (megapixel HD × 4)
Japanese imported
IR light source (YX-BL14718K-IR, 260×120×940 nm) + visible LED (YX-BL14718K-W)
Yongxin Vision
Switching power supply (DRP-240-24 24V10A)
Mean Well
Buttons (XB2BW33B1C), indicators (XB2BVB4LC), E-stop (XB5AS542C), rotary switch (XB2BD21C)
Schneider Electric
Intermediate relays (MY2N-J) × 5
Omron
Rejector solenoid valves (35A-ACA-DDAA-1BA) × 4
MCA
Air FRL (BFC2000)
Chint
Main motor reducer (NMRV63 ratio 25)
Hengtong
Net-belt motor (5IK90RGU-cf) + reducer (5GU-30k)
Baocheng
Inverter (PST350-1.5G1)
Pust
Solid-state relay (H3FD-X05SN) × 3
Puton
AC contactor (CJX2-0910)
Yousheng
220V breaker (2P+N 25A/220V)
Chint
5-port Gigabit switch
Mercury
Monitor (19")
Lenovo
Workshop illumination
Philips
SED
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Spécialistes des équipements · contact sur WhatsApp
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Conformité
China GMP (2015)
FDA (compliance)
EU EDQM (compliance)
MHRA (compliance)
PMDA (compliance)
TGA (compliance)
MFDS (compliance)
MCC (compliance)
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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