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SED-2ZG

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SED-2ZG

SED · SED-2ZG · En vedette

SED-2ZG — Vial/Essential-Oil Bottle Automatic Filling, Stoppering, Cap-Hooking and Capping Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-2ZG is a rotary-table fully-automatic vial / essential-oil / perfume bottle filling, stopper-pressing, cap-hooking and capping line. It integrates an automatic unscrambler, servo-driven rotary turret, 316L magnet

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Délai de livraison

Sur devis

Cadence

15–95 bottles/min (SED-2ZG-5)

Fonctionnement

Bottles are fed into the 304 SS rotary unscrambler and indexed through stations by a proprietary servo divider (Delta custom): (1) 316L magnetic-pump filling — servo motor drives precise volume metering via anti-drip nozzle; (2) inner-stopper insertion from a frequency-controlled vibration bowl — photoelectric sensor detects missing stopper and triggers auto-stop or alarm; (3) cap-hooking from an outer-cap vibration bowl; (4) three- or four-claw rolling-on capping head seals the vial; mechanical anti-burst device prevents seam explosion from misaligned caps. Same-direction in/out conveyance avoids jams; fill height adjustable within a ±25 mm window without tooling change.

Processus de fonctionnement

1Bottles are fed into the 304 SS rotary unscrambler and indexed through stations by a proprietary servo divider (Delta custom): (1) 316L magnetic-pump filling — servo motor drives precise volume metering via anti-drip nozzle; (2) inner-stopper insertion from a frequency-controlled vibration bowl — photoelectric sensor detects missing stopper and triggers auto-stop or alarm; (3) cap-hooking from an outer-cap vibration bowl; (4) three- or four-claw rolling-on capping head seals the vial; mechanical anti-burst device prevents seam explosion from misaligned caps.

2Same-direction in/out conveyance avoids jams; fill height adjustable within a ±25 mm window without tooling change.

Caractéristiques techniques

Caractéristiques de la variante : SED-2ZG base family designation

Caractéristiques

Modèle

SED-2ZG

Cadence

15–95 bottles/min (SED-2ZG-5)

Tension

220V 50Hz (custom 110V 60Hz)

Fluides et énergie

220 V / 50 Hz (custom 110 V 60 Hz available) main power; total ~2 kW. Variant SED-2ZG-G requires 380 V 3-phase. Compressed air 0.4–0.6 MPa from customer-supplied compressor.

Détails de conformité

Designed for pharmaceutical vial filling/capping with 316L wetted parts and silicone product tubing; hardened rolling cap eliminates metal particle contamination. Mechanical anti-burst device protects operators. Vendor offers 1-year machine warranty plus lifetime maintenance. Designed to GMP requirements per vendor documentation.

Puissance

2 kW

Pression d’air

0.4–0.6 MPa

Dimensions

Longueur

2701 mm

Largeur

1446 mm

Hauteur

1899 mm

Poids

330 kg

Emprise au sol

Base line footprint approximately 2701 × 1446 mm (L × W) at 1899 mm height; net weight 330 kg; total floor area approximately 1–2.5 m². One-person mobility on Furma casters. Variant SED-2ZG-G: ~2000 × 1200 × 1300 mm. Variant SED-2ZG-P: ~1420 × 1620 × 1630 mm, ~500 kg.

Matériaux

Matériaux en contact

Filling pump heads and product tubing: 316L stainless steel; magnetic pump with anti-drip nozzle; turret: anodized brushed aluminum; rolling capping head: imported steel sheet hardened by quenching; outer-skin parts: 304 SS + 1010 nylon (variant CLM)

Matériaux du bâti

304 stainless steel hairline-finish frame; bottle unscrambler tray and guard: 304 SS; protective guarding: POM (anti-static); transparent acrylic outer guard; Furma foot-mounted casters

Caractéristiques principales

All-in-one rotary platform: unscramble → fill → press stopper → hook cap → roll-on cap → discharge

Proprietary servo divider — compact, lightweight, easy to install, auto-zero on home, fast positioning

Hardened imported-steel capping head — no particle shedding, gentle on cap material

Same bottle diameter, adjustable fill height within ±25 mm (no tooling change needed)

316L magnetic-pump filling heads ×2 with proprietary anti-drip nozzle

Servo-driven filling; accuracy 0.03–0.1 g; range 1–10 ml

Mechanical anti-burst device prevents seam explosion from misaligned caps

Three- or four-claw rolling capping (compatible with cosmetic packaging; not compatible with electric-cutter dedicated short caps)

Frequency-controlled vibration bowl handles soft white silicone stoppers smoothly

Same-direction in/out, no jams; Furma casters for one-person mobility

Footprint ~1.6 m², 304 SS hairline frame, anodized aluminum turret

Single rotary platform replaces an inline filler + capper — saves floor space and changeover time

Hardened-steel rolling caps do not shed particles into product — important for pharma vials and high-end cosmetics

Anti-drip filling head designed for cosmetic essences and essential oils that normally drip

Mechanical anti-burst device protects glass vials and operators from misaligned-cap explosions

Vendor offers free upgrade and trade-in/recycle for capacity expansion

Higher-speed sister machine available (180–300 bottles/min) for capacity scale-up

Brand-name controls (Siemens HMI/PLC, Keyence sensors, Honeywell relays, AirTAC pneumatics) for export-grade reliability

1-year machine warranty + lifetime maintenance support

Applications

Pharmaceutical vials (penicillin, antibiotics, oral liquids)

Essential-oil bottle filling and capping

Perfume bottle filling, stoppering and capping

Cosmetic essence vials

Health-supplement small-volume bottles

High-end fragrance and aroma packaging

Secteurs

Pharmaceutique

Cosmetics & Personal Care

Fragrance / Essential Oils

Health Supplements

Marques des composants

Servo divider: Delta custom (Taiwan)

Solenoid valves: AirTAC (Taiwan)

Relays: Honeywell (USA)

PLC: Siemens (Germany) / Mitsubishi (Japan) — vendor's choice at shipment

Touch screen / HMI: Siemens (Germany)

Photoelectric sensors: Keyence (Japan)

VFD (when fitted): Danfoss (Denmark)

Power supply: Delta / MeanWell (Taiwan)

Air switch: Honeywell / Schneider

Buttons/switches: Honeywell

Filling pump: 316L magnetic pump (×2)

Casters: Furma

Code printer (optional): Keyang

SED

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+86 139 5885 3738

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Nettoyage et entretien

Wear parts: capping head, filling-head sealing rings and silicone tubing — replace at routine service intervals. Vibration bowl height adjustment: single person, 5 minutes, no foot-cup movement required. Inner stopper material (gray vs white silicone) requires separate setup — cannot be changed on the fly. Same outer cap, same inner stopper, same bottle diameter with ±25 mm height difference: no tooling change needed.