Startseite / Maschinen / Vial-Stopfen-/Bördel-/Schraubverschließmaschine (ZG/ZG2) / Vial/Essential-Oil Bottle Automatic Filling, Stoppering, Cap-Hooking and Capping Line
SED-2ZG
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SED-2ZG
SED · SED-2ZG · Hervorgehoben
SED-2ZG — Vial/Essential-Oil Bottle Automatic Filling, Stoppering, Cap-Hooking and Capping Line
Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English
The SED-2ZG is a rotary-table fully-automatic vial / essential-oil / perfume bottle filling, stopper-pressing, cap-hooking and capping line. It integrates an automatic unscrambler, servo-driven rotary turret, 316L magnet
Variante wählen (6)
Lieferzeit
Auf Anfrage
Durchsatz
15–95 bottles/min (SED-2ZG-5)
Funktionsweise
Bottles are fed into the 304 SS rotary unscrambler and indexed through stations by a proprietary servo divider (Delta custom): (1) 316L magnetic-pump filling — servo motor drives precise volume metering via anti-drip nozzle; (2) inner-stopper insertion from a frequency-controlled vibration bowl — photoelectric sensor detects missing stopper and triggers auto-stop or alarm; (3) cap-hooking from an outer-cap vibration bowl; (4) three- or four-claw rolling-on capping head seals the vial; mechanical anti-burst device prevents seam explosion from misaligned caps. Same-direction in/out conveyance avoids jams; fill height adjustable within a ±25 mm window without tooling change.
Prozessbeschreibung
1Bottles are fed into the 304 SS rotary unscrambler and indexed through stations by a proprietary servo divider (Delta custom): (1) 316L magnetic-pump filling — servo motor drives precise volume metering via anti-drip nozzle; (2) inner-stopper insertion from a frequency-controlled vibration bowl — photoelectric sensor detects missing stopper and triggers auto-stop or alarm; (3) cap-hooking from an outer-cap vibration bowl; (4) three- or four-claw rolling-on capping head seals the vial; mechanical anti-burst device prevents seam explosion from misaligned caps.
2Same-direction in/out conveyance avoids jams; fill height adjustable within a ±25 mm window without tooling change.
Technische Daten
Technische Daten für Variante: SED-2ZG base family designation
Technische Daten
Modell
SED-2ZG
Durchsatz
15–95 bottles/min (SED-2ZG-5)
Spannung
220V 50Hz (custom 110V 60Hz)
Versorgung
220 V / 50 Hz (custom 110 V 60 Hz available) main power; total ~2 kW. Variant SED-2ZG-G requires 380 V 3-phase. Compressed air 0.4–0.6 MPa from customer-supplied compressor.
Konformitätsangaben
Designed for pharmaceutical vial filling/capping with 316L wetted parts and silicone product tubing; hardened rolling cap eliminates metal particle contamination. Mechanical anti-burst device protects operators. Vendor offers 1-year machine warranty plus lifetime maintenance. Designed to GMP requirements per vendor documentation.
Leistung
2 kW
Luftdruck
0.4–0.6 MPa
Abmessungen
Länge
2701 mm
Breite
1446 mm
Höhe
1899 mm
Gewicht
330 kg
Aufstellfläche
Base line footprint approximately 2701 × 1446 mm (L × W) at 1899 mm height; net weight 330 kg; total floor area approximately 1–2.5 m². One-person mobility on Furma casters. Variant SED-2ZG-G: ~2000 × 1200 × 1300 mm. Variant SED-2ZG-P: ~1420 × 1620 × 1630 mm, ~500 kg.
Werkstoffe
Kontaktwerkstoffe
Filling pump heads and product tubing: 316L stainless steel; magnetic pump with anti-drip nozzle; turret: anodized brushed aluminum; rolling capping head: imported steel sheet hardened by quenching; outer-skin parts: 304 SS + 1010 nylon (variant CLM)
Gehäusewerkstoffe
304 stainless steel hairline-finish frame; bottle unscrambler tray and guard: 304 SS; protective guarding: POM (anti-static); transparent acrylic outer guard; Furma foot-mounted casters
Wesentliche Merkmale
All-in-one rotary platform: unscramble → fill → press stopper → hook cap → roll-on cap → discharge
Proprietary servo divider — compact, lightweight, easy to install, auto-zero on home, fast positioning
Hardened imported-steel capping head — no particle shedding, gentle on cap material
Same bottle diameter, adjustable fill height within ±25 mm (no tooling change needed)
316L magnetic-pump filling heads ×2 with proprietary anti-drip nozzle
Servo-driven filling; accuracy 0.03–0.1 g; range 1–10 ml
Mechanical anti-burst device prevents seam explosion from misaligned caps
Three- or four-claw rolling capping (compatible with cosmetic packaging; not compatible with electric-cutter dedicated short caps)
Frequency-controlled vibration bowl handles soft white silicone stoppers smoothly
Same-direction in/out, no jams; Furma casters for one-person mobility
Footprint ~1.6 m², 304 SS hairline frame, anodized aluminum turret
Single rotary platform replaces an inline filler + capper — saves floor space and changeover time
Hardened-steel rolling caps do not shed particles into product — important for pharma vials and high-end cosmetics
Anti-drip filling head designed for cosmetic essences and essential oils that normally drip
Mechanical anti-burst device protects glass vials and operators from misaligned-cap explosions
Vendor offers free upgrade and trade-in/recycle for capacity expansion
Higher-speed sister machine available (180–300 bottles/min) for capacity scale-up
Brand-name controls (Siemens HMI/PLC, Keyence sensors, Honeywell relays, AirTAC pneumatics) for export-grade reliability
1-year machine warranty + lifetime maintenance support
Anwendungen
Pharmaceutical vials (penicillin, antibiotics, oral liquids)
Essential-oil bottle filling and capping
Perfume bottle filling, stoppering and capping
Cosmetic essence vials
Health-supplement small-volume bottles
High-end fragrance and aroma packaging
Branchen
Pharma
Cosmetics & Personal Care
Fragrance / Essential Oils
Health Supplements
Komponentenhersteller
Servo divider: Delta custom (Taiwan)
Solenoid valves: AirTAC (Taiwan)
Relays: Honeywell (USA)
PLC: Siemens (Germany) / Mitsubishi (Japan) — vendor's choice at shipment
Touch screen / HMI: Siemens (Germany)
Photoelectric sensors: Keyence (Japan)
VFD (when fitted): Danfoss (Denmark)
Power supply: Delta / MeanWell (Taiwan)
Air switch: Honeywell / Schneider
Buttons/switches: Honeywell
Filling pump: 316L magnetic pump (×2)
Casters: Furma
Code printer (optional): Keyang
SED
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Reinigung und Wartung
Wear parts: capping head, filling-head sealing rings and silicone tubing — replace at routine service intervals. Vibration bowl height adjustment: single person, 5 minutes, no foot-cup movement required. Inner stopper material (gray vs white silicone) requires separate setup — cannot be changed on the fly. Same outer cap, same inner stopper, same bottle diameter with ±25 mm height difference: no tooling change needed.
Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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