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SED-2AGL-2-C

Sur devis

SED · SED-2AGL-2-C · 3 unités vendues

SED-2AGL-2-C — Liquid Injection Machinery - Ampoule Filling and Sealing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-2AGL-2-C is a two-position step-by-step ampoule filling and sealing machine for 1 ml and 2 ml glass ampoules. Two ampoules per cycle are sequentially indexed through pre-fill nitrogen, filling, post-fill nitrogen, pr

Délai de livraison

Sur devis

Cadence

1800–3600 ampoules/hour

Fonctionnement

Empty 1 ml or 2 ml glass ampoules are loaded into the feeding hopper. A rotary disk separates them and a positioning tooth plate (with adjustable gauge E and rod F) presents two ampoules at a time to the indexing transport. Each cycle the pair is moved through six stations: (1) pre-fill nitrogen purge to displace oxygen, (2) liquid drug filling via two glass piston pumps with stop-on-no-bottle interlock, (3) post-fill nitrogen blanket, (4) neck preheating with LPG (or coal gas) + oxygen flame, (5) pull-flame sealing where a melted glass tip is drawn into a sealed point, then (6) discharge of sealed ampoules. The 0.37 kW main motor (1400 rpm, right-handed rotation viewed from the hopper side) drives the cam transmission.

Processus de fonctionnement

1Empty 1 ml or 2 ml glass ampoules are loaded into the feeding hopper.

2A rotary disk separates them and a positioning tooth plate (with adjustable gauge E and rod F) presents two ampoules at a time to the indexing transport.

3Each cycle the pair is moved through six stations: (1) pre-fill nitrogen purge to displace oxygen, (2) liquid drug filling via two glass piston pumps with stop-on-no-bottle interlock, (3) post-fill nitrogen blanket, (4) neck preheating with LPG (or coal gas) + oxygen flame, (5) pull-flame sealing where a melted glass tip is drawn into a sealed point, then (6) discharge of sealed ampoules.

4The 0.37 kW main motor (1400 rpm, right-handed rotation viewed from the hopper side) drives the cam transmission.

Caractéristiques techniques

Caractéristiques de la variante : SED-2AGL-2-C

Caractéristiques

Modèle

SED-2AGL-2-C

Cadence

1800–3600 ampoules/hour

Tension

220V 50Hz / 380V 50Hz

Fluides et énergie

Power: 220V 50Hz or 380V 50Hz, 0.37 kW (1,400 rpm). Compressed air: 1.5 kg/cm². Oxygen: 2–3 m³/h. LPG (or coal gas): ~200 L/h, ~1.2 m³/h consumption, ~100 mm fire column, ~3,800 kcal/m² calorific value. Nitrogen for pre-fill and post-fill purging.

Détails de conformité

Suitable for filling and sealing under aseptic conditions in pharmaceutical factories. Auto stop-fill device prevents drug waste/cross-contamination on missing-ampoule detection. 12-month warranty from installation, 16 months max from delivery.

Puissance

0.37 kW

Pression d’air

1.5 kg/cm2 compressed air

Dimensions

Longueur

1300 mm

Largeur

700 mm

Hauteur

1300 mm

Poids

150 kg

Emprise au sol

1,300 mm (L) × 700 mm (W) × 1,300 mm (H); net weight 150 kg.

Matériaux

Matériaux en contact

SS304 acier inoxydable; glass piston pump (two pumps standard)

Matériaux du bâti

SS304 acier inoxydable

Composants

Glass Pumps

Alimentation électrique

LPG Consumption

200 L/h L/hour

Oxygen Consumption

2-3 m³/h m³/h

Fonctionnement

Bottles per Group

Filling Volume

1-2 ml ml

Sealing Method

(Pulling-sealing)

Caractéristiques principales

1 ml and 2 ml ampoule capability (changeover via gauge/rod adjustments)

Output 1,800–3,600 ampoules/hour

Six-station cycle: pre-fill N₂, filling, post-fill N₂, preheat, pull-flame seal, discharge

Two-position step-by-step transmission — two ampoules per cycle

Glass piston pumps for sterile filling (2 pumps standard)

Pre- and post-fill nitrogen purge for oxygen-sensitive drugs

Auto stop-filling on missing ampoule

LPG/coal-gas + oxygen pull-flame sealing

SS304 construction throughout

Compact 1,300 × 700 × 1,300 mm bench-top footprint, 150 kg net

Entry-level aseptic ampoule line under USD 5,000 (FOB) — smallest viable sterile filler

Pre/post nitrogen + pull-flame seal protects oxygen-sensitive injectables

Auto-stop on missing ampoule prevents costly drug spills

Suitable for pharma R&D, sample trial production, small batch and clinical supply

Simple structure with easy size changeover for 1 ml/2 ml on the same head

Applications

Aseptic filling and sealing of 1 ml and 2 ml glass ampoules

Pharmaceutical injectables R&D and trial production

Small-batch and clinical-supply ampoule production

Oxygen-sensitive injectables requiring N₂ purge

Secteurs

Pharmaceutical (sterile injectables)

Biotech R&D

SED

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