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SED-200RZ-A

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SED-200RZ-A — Vacuum Emulsifier

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SED-200RZ-A 200 L vacuum emulsifier unit with built-in water and oil phase tanks. Main pot 250 L total / 200 L working volume (loading factor 0.8). Three-layer construction (SUS316L 5 mm contact layer, SUS304 4 mm jacket

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Fonctionnement

Material is heated by steam jacket (electric heating optional) with PT100 bottom-insert sanitary sensor (50–200 °C, M12 thread). The bidirectional frame scraper agitator (1.5 kW, 0–86 rpm) wipes the wall continuously while a mid-flow paddle homogenizes the bulk; an inverted slant-tooth top homogenizer (4 kW, 0–3000 rpm) shears the dispersion under vacuum from a water-ring pump (2.37 kW, ≤−0.09 MPa). Independent water phase pot (150 L total / 120 L working, 0.75 kW eccentric disperser at 1450 rpm) and oil phase pot (100 L total / 80 L working, 0.75 kW eccentric disperser at 1450 rpm) preheat their respective phases, which are vacuum-drawn into the main pot for emulsification. Hydraulic lid lifting (1.5 kW) simplifies operation.

Processus de fonctionnement

1Material is heated by steam jacket (electric heating optional) with PT100 bottom-insert sanitary sensor (50–200 °C, M12 thread).

2The bidirectional frame scraper agitator (1.5 kW, 0–86 rpm) wipes the wall continuously while a mid-flow paddle homogenizes the bulk; an inverted slant-tooth top homogenizer (4 kW, 0–3000 rpm) shears the dispersion under vacuum from a water-ring pump (2.37 kW, ≤−0.09 MPa).

3Independent water phase pot (150 L total / 120 L working, 0.75 kW eccentric disperser at 1450 rpm) and oil phase pot (100 L total / 80 L working, 0.75 kW eccentric disperser at 1450 rpm) preheat their respective phases, which are vacuum-drawn into the main pot for emulsification.

4Hydraulic lid lifting (1.5 kW) simplifies operation.

Caractéristiques techniques

Caractéristiques de la variante : SED-200RZ-A

Caractéristiques

Modèle

SED-200RZ-A

Puissance

8.62 kW

Matériaux

Matériaux en contact

SUS316L (rotor/stator, contact layer, water phase and oil phase inner vessels)

Matériaux du bâti

SUS316L inner contact layer + SUS304 jacket and outer shell; aluminum-silicate insulation; SUS304 electrical cabinet (1.2 mm SS plate)

Caractéristiques principales

Main pot total 250 L / working 200 L (loading factor 0.8)

Three-layer construction: SUS316L 5 mm contact, SUS304 4 mm jacket, SUS304 3 mm outer

Aluminum-silicate insulation

Bidirectional scraper agitator + mid-flow paddle (1.5 kW, 0–86 rpm)

Top slant-tooth homogenizer (4 kW, 0–3000 rpm)

Wire-EDM precision-machined and polished rotor/stator with dynamically balanced shaft

Hydraulic lid lifting (1.5 kW)

Water-ring vacuum pump 2.37 kW, ≤−0.09 MPa

Dual-frequency control

Steam heating with steam trap, safety valve, solenoid valve (optional electric)

PT100 sanitary bottom temperature sensor (50–200 °C, M12 thread)

Sanitary 320U mirror polish, GMP compliant

Water phase pot: 150 L total / 120 L working, 0.75 kW eccentric disperser at 1450 rpm

Oil phase pot: 100 L total / 80 L working, 0.75 kW eccentric disperser at 1450 rpm

Lid: vacuum gauge, vacuum/positive air port, CIP spray ball, sight glass with light, fragrance hopper

Hygienic, dead-zone-free design with sanitary fittings

GMP compliant and 320U mirror polished inside and out

30-working-day delivery

Applications

Vacuum emulsification of creams, ointments, lotions and pastes

API processing involving emulsification

Secteurs

Pharmaceutical (API)

Cosmétiques

Food / Daily chemical

Marques des composants

Stainless plate

Baosteel/Zhangpu

Reducer/agitator motor

Qipeng

VFD

Easy Drive/Mobeck

Homogenizer motor

Siemens (China)

Bearings

NSK

Mechanical seal

Burgmann

Oil seal

NSA fluororubber

Buttons / control panel

Schneider

Relays / instruments

Chint/Anton

Hydraulic lifter

Jiangyin

SED

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