Accueil / Équipements / Remplisseuse-scelleuse semi-automatique de poches IV souples / Semi-automatic IV Soft Bag Filling and Sealing Machine
SED-2-1200BRG-Q
Sur devis
SED · SED-2-1200BRG-Q · 1 unités vendues
SED-2-1200BRG-Q — Semi-automatic IV Soft Bag Filling and Sealing Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-2-1200BRG-Q is a semi-automatic 2-head soft-bag IV solution filling and sealing machine. Operator manually loads the empty bag onto the clamp; the machine fills via a sanitary turbine flowmeter and diaphragm valve, t
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Délai de livraison
Sur devis
Cadence
200–600 BPH (bags/h)
Fonctionnement
Confirm power, air and liquid lines. Operator pours stoppers into vibrator hopper, sets fill volume on touchscreen, manually inserts empty bag at clamp interface and steps on foot switch. Filling head presses down on bag opening; sanitary diaphragm valve opens; sanitary turbine flowmeter measures fill; valve closes when set volume reached; head lifts. Bag transferred by cylinder to sealing station. Vibrator bowl orients stoppers; vacuum nozzle picks one and presses it into bag's soft-tube port via sealing cylinder (no adhesive). Sealed bag falls onto belt conveyor and exits. The two filling heads operate independently (load-one-while-fill-the-other).
Processus de fonctionnement
1Confirm power, air and liquid lines.
2Operator pours stoppers into vibrator hopper, sets fill volume on touchscreen, manually inserts empty bag at clamp interface and steps on foot switch.
3Filling head presses down on bag opening; sanitary diaphragm valve opens; sanitary turbine flowmeter measures fill; valve closes when set volume reached; head lifts.
4Bag transferred by cylinder to sealing station.
5Vibrator bowl orients stoppers; vacuum nozzle picks one and presses it into bag's soft-tube port via sealing cylinder (no adhesive).
6Sealed bag falls onto belt conveyor and exits.
7The two filling heads operate independently (load-one-while-fill-the-other).
Caractéristiques techniques
Caractéristiques de la variante : SED-2-1200BRG-Q 2-head semi-automatic configuration (this unit)
Caractéristiques
Modèle
SED-2-1200BRG-Q
Cadence
200–600 BPH (bags/h)
Tension
380V 50Hz 3 phases
Fluides et énergie
Electrical: 380 V 50 Hz 3-phase, max 5 kW. Compressed air: 0.65–0.8 MPa, 600 L/min, dry and oil-free (filling circuit 0.3–0.6 MPa). User-supplied: liquid line with standard fast-clamp interface to filling buffer; CIP cleaning water; SIP superheated steam. Filling temperature ≤80 °C. Workshop must be free of electromagnetic interference (turbine flowmeter sensitive).
Détails de conformité
CE certified. Body 304 SS, contact 316L SS + medical silicone, suitable for medical products. Built-in CIP/SIP module with end-of-line temperature sensor (effective sterilisation verification). Sealing pass rate ≥99.99% with qualified bags and stoppers. Filling temperature limit ≤80 °C.
Puissance
5 kW
Pression d’air
Filling: 0.3-0.6 MPa; Compressed air supply: 0.65-0.8 MPa, 600 L/min, dry oil-free
Dimensions
Longueur
1000 mm
Largeur
1000 mm
Hauteur
1700 mm
Emprise au sol
Main machine 1000 × 1000 × 1700 mm; belt conveyor add-on: 1 m long (width matches machine).
Matériaux
Matériaux en contact
316L acier inoxydable; medical silicone rubber; sanitary turbine flowmeter; sanitary diaphragm valve
Matériaux du bâti
304 acier inoxydable; high-clarity polycarbonate safety door/observation window; mold steel for molds; copper for printing plates; aluminium for heat-conduction plates
Caractéristiques principales
Semi-automatic - operator loads bag, machine fills, transfers, seals, discharges
2 independent filling heads (load one while filling the other)
Compatible with 2 L and 5 L soft bags (other formats per drawing agreement)
Sanitary turbine flowmeter dosing, +/-1% accuracy
Sanitary diaphragm valve (Xinlai brand), foot-pedal triggered
No-bag-no-fill, no-bag-no-seal, no-fill-no-seal, missing-stopper alarm interlocks
Vacuum-nozzle stopper pickup from vibrator bowl, no-adhesive press seal, >=99.99% seal pass rate
Built-in CIP/SIP module with end-of-line temperature sensor
Belt conveyor discharge (length = machine width)
Siemens PLC + touchscreen with full alarms and fault localization
CE certified, polycarbonate safety door + observation window
Two filling buffers/lines fed via standard fast-clamp interface
1 m conveyor included; spare-parts kit (cylinder sensor x2, fiber x1, tools)
Lower-cost semi-auto entry to soft-bag IV filling without sacrificing 304/316L hygiene
CE certificate de-risks export
Two independent heads roughly double effective throughput at one operator
CIP/SIP-ready out of the box - shares lines with the water system
+/-1% fill accuracy and 99.99% seal pass rate hit pharma quality bars
Replaceable customer-specified flowmeter on request
12-month warranty + lifetime maintenance + 24h online engineer support
Applications
Filling and sealing of 2 L / 5 L IV solution soft bags
Aseptic-grade liquid filling into pre-formed flexible bags (with cleanroom + FFU/laminar option)
Hospital pharmacy and contract IV bag production
Secteurs
Pharmaceutical (parenteral / IV solution)
Hospital compounding
Veterinary IV
Marques des composants
PLC: Siemens
Touchscreen: Siemens
Industrial exchanger: TPLINK
Switching power supply: FUTRUE
Circuit breaker: Schneider
Temperature module: AirTAC
Fiber-optic sensor: KEYENCE
Magnetic sensor: AirTAC
Magnetic switch: SMC
Vacuum generator: SMC
Flowmeter: Hengchi TECH (sanitary turbine)
Pneumatic gripper: SMC
Moving cylinder: AirTAC
Diaphragm valve: Xinlai
SED
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Conformité
CE certified
Nettoyage et entretien
CIP/SIP via built-in module and program; equipment lines are minimal so CIP/SIP can run together with water system and transfer pipework. Sterilisation confirmed via end-of-line temperature sensor; optional online conductivity sensor for cleaning effectiveness verification.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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