Inicio / Equipos / Llenadora y selladora semiautomática de bolsas IV flexibles / Semi-automatic IV Soft Bag Filling and Sealing Machine
SED-2-1200BRG-Q
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SED · SED-2-1200BRG-Q · 1 unidades vendidas
SED-2-1200BRG-Q — Semi-automatic IV Soft Bag Filling and Sealing Machine
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SED-2-1200BRG-Q is a semi-automatic 2-head soft-bag IV solution filling and sealing machine. Operator manually loads the empty bag onto the clamp; the machine fills via a sanitary turbine flowmeter and diaphragm valve, t
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Plazo de entrega
Consultar
Capacidad de producción
200–600 BPH (bags/h)
Funcionamiento
Confirm power, air and liquid lines. Operator pours stoppers into vibrator hopper, sets fill volume on touchscreen, manually inserts empty bag at clamp interface and steps on foot switch. Filling head presses down on bag opening; sanitary diaphragm valve opens; sanitary turbine flowmeter measures fill; valve closes when set volume reached; head lifts. Bag transferred by cylinder to sealing station. Vibrator bowl orients stoppers; vacuum nozzle picks one and presses it into bag's soft-tube port via sealing cylinder (no adhesive). Sealed bag falls onto belt conveyor and exits. The two filling heads operate independently (load-one-while-fill-the-other).
Proceso de funcionamiento
1Confirm power, air and liquid lines.
2Operator pours stoppers into vibrator hopper, sets fill volume on touchscreen, manually inserts empty bag at clamp interface and steps on foot switch.
3Filling head presses down on bag opening; sanitary diaphragm valve opens; sanitary turbine flowmeter measures fill; valve closes when set volume reached; head lifts.
4Bag transferred by cylinder to sealing station.
5Vibrator bowl orients stoppers; vacuum nozzle picks one and presses it into bag's soft-tube port via sealing cylinder (no adhesive).
6Sealed bag falls onto belt conveyor and exits.
7The two filling heads operate independently (load-one-while-fill-the-other).
Especificaciones técnicas
Especificaciones de la variante: SED-2-1200BRG-Q 2-head semi-automatic configuration (this unit)
Especificaciones
Modelo
SED-2-1200BRG-Q
Capacidad de producción
200–600 BPH (bags/h)
Tensión
380V 50Hz 3 fases
Suministros
Electrical: 380 V 50 Hz 3-phase, max 5 kW. Compressed air: 0.65–0.8 MPa, 600 L/min, dry and oil-free (filling circuit 0.3–0.6 MPa). User-supplied: liquid line with standard fast-clamp interface to filling buffer; CIP cleaning water; SIP superheated steam. Filling temperature ≤80 °C. Workshop must be free of electromagnetic interference (turbine flowmeter sensitive).
Detalles de conformidad
CE certified. Body 304 SS, contact 316L SS + medical silicone, suitable for medical products. Built-in CIP/SIP module with end-of-line temperature sensor (effective sterilisation verification). Sealing pass rate ≥99.99% with qualified bags and stoppers. Filling temperature limit ≤80 °C.
Potencia
5 kW
Presión de aire
Filling: 0.3-0.6 MPa; Compressed air supply: 0.65-0.8 MPa, 600 L/min, dry oil-free
Dimensiones
Longitud
1000 mm
Anchura
1000 mm
Altura
1700 mm
Superficie de instalación
Main machine 1000 × 1000 × 1700 mm; belt conveyor add-on: 1 m long (width matches machine).
Materiales
Materiales en contacto
316L acero inoxidable; medical silicone rubber; sanitary turbine flowmeter; sanitary diaphragm valve
Materiales del cuerpo
304 acero inoxidable; high-clarity polycarbonate safety door/observation window; mold steel for molds; copper for printing plates; aluminium for heat-conduction plates
Características principales
Semi-automatic - operator loads bag, machine fills, transfers, seals, discharges
2 independent filling heads (load one while filling the other)
Compatible with 2 L and 5 L soft bags (other formats per drawing agreement)
Sanitary turbine flowmeter dosing, +/-1% accuracy
Sanitary diaphragm valve (Xinlai brand), foot-pedal triggered
No-bag-no-fill, no-bag-no-seal, no-fill-no-seal, missing-stopper alarm interlocks
Vacuum-nozzle stopper pickup from vibrator bowl, no-adhesive press seal, >=99.99% seal pass rate
Built-in CIP/SIP module with end-of-line temperature sensor
Belt conveyor discharge (length = machine width)
Siemens PLC + touchscreen with full alarms and fault localization
CE certified, polycarbonate safety door + observation window
Two filling buffers/lines fed via standard fast-clamp interface
1 m conveyor included; spare-parts kit (cylinder sensor x2, fiber x1, tools)
Lower-cost semi-auto entry to soft-bag IV filling without sacrificing 304/316L hygiene
CE certificate de-risks export
Two independent heads roughly double effective throughput at one operator
CIP/SIP-ready out of the box - shares lines with the water system
+/-1% fill accuracy and 99.99% seal pass rate hit pharma quality bars
Replaceable customer-specified flowmeter on request
12-month warranty + lifetime maintenance + 24h online engineer support
Aplicaciones
Filling and sealing of 2 L / 5 L IV solution soft bags
Aseptic-grade liquid filling into pre-formed flexible bags (with cleanroom + FFU/laminar option)
Hospital pharmacy and contract IV bag production
Sectores
Pharmaceutical (parenteral / IV solution)
Hospital compounding
Veterinary IV
Marcas de componentes
PLC: Siemens
Touchscreen: Siemens
Industrial exchanger: TPLINK
Switching power supply: FUTRUE
Circuit breaker: Schneider
Temperature module: AirTAC
Fiber-optic sensor: KEYENCE
Magnetic sensor: AirTAC
Magnetic switch: SMC
Vacuum generator: SMC
Flowmeter: Hengchi TECH (sanitary turbine)
Pneumatic gripper: SMC
Moving cylinder: AirTAC
Diaphragm valve: Xinlai
SED
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Conformidad
CE certified
Limpieza y mantenimiento
CIP/SIP via built-in module and program; equipment lines are minimal so CIP/SIP can run together with water system and transfer pipework. Sterilisation confirmed via end-of-line temperature sensor; optional online conductivity sensor for cleaning effectiveness verification.
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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