Accueil / Équipements / Compteuse de comprimés par vision CCD (SJ) / 16-Channel Vision Counting Machine — Capsule/Tablet Bottle Filling Line

SED-16SJ

Sur devis

SED · SED-16SJ · 2 unités vendues

SED-16SJ — Capsule/Tablet Bottle Filling Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-16SJ is a 16-channel CCD vision counting machine, a fully automated mechanical-electrical-pneumatic system that counts and fills tablets, capsules, soft gelatin capsules, pills, and other solid particles into bottles

GMP standard compliance (AISI 316SS product contact, AISI 304SS body)

Choisir une variante (6)

Délai de livraison

Sur devis

Cadence

20–120 bottles/min (20-120 depending on product)

Fonctionnement

Bulk medicine in the 30–50 L hopper is fed via a three-stage electromagnetic vibratory feeder (closed-loop, frequency-adjustable) onto 16 parallel sliding tracks arranged in a 3-step staircase design to prevent overlap. At each channel a CCD linear camera with backlight imaging (~250 imaging points/channel, 0.12 mm resolution) uses area-based recognition to distinguish whole tablets, half tablets, doubles, and fragments. After counting, a modular small-gate (MAC USA solenoid valve + SMC Japan cylinder) and intermediate pre-store gate release the exact count into the awaiting bottle. A bottle-changing device advances the next empty bottle. Photoelectric sensors at entry/exit detect bottle presence and jams; defective bottles (over/under count, doubles, >20% broken tablets) are auto-rejected. Three-stage dust extraction prevents contamination during free-fall.

Processus de fonctionnement

1Bulk medicine in the 30–50 L hopper is fed via a three-stage electromagnetic vibratory feeder (closed-loop, frequency-adjustable) onto 16 parallel sliding tracks arranged in a 3-step staircase design to prevent overlap.

2At each channel a CCD linear camera with backlight imaging (~250 imaging points/channel, 0.12 mm resolution) uses area-based recognition to distinguish whole tablets, half tablets, doubles, and fragments.

3After counting, a modular small-gate (MAC USA solenoid valve + SMC Japan cylinder) and intermediate pre-store gate release the exact count into the awaiting bottle.

4A bottle-changing device advances the next empty bottle.

5Photoelectric sensors at entry/exit detect bottle presence and jams; defective bottles (over/under count, doubles, >20% broken tablets) are auto-rejected.

6Three-stage dust extraction prevents contamination during free-fall.

Caractéristiques techniques

Caractéristiques de la variante : SED-16SJ base 16-channel CCD vision counter

Caractéristiques

Modèle

SED-16SJ

Cadence

20–120 bottles/min (20-120 depending on product)

Tension

380V 50Hz 3Φ

Tensions prises en charge

380V 50Hz 3Φ (par défaut); 220V 50Hz 1Φ; 220V 60Hz 1Φ; 380V 60Hz 3Φ

Fluides et énergie

Electrical: AC 220V/380V 50/60 Hz, 1.1 kW; auto power stabilizer included. Compressed air: 5 kg/cm² at 20 L/min (0.3–0.5 MPa supply).

Détails de conformité

GMP-compliant. 316SS product-contact parts; 304SS body, fully sealed structure. Multiple safety interlocks: missing/jammed/fallen bottle protection; low compressed-air pressure shutdown; auto power stabilization. 12-month warranty from installation date, no more than 16 months after delivery. On-site engineering support: USD 300/person/day plus travel/accommodation.

Puissance

1.1 kW

Pression d’air

0.4-0.5 MPa, 0.5 m^3/h (3-5 kg/cm^2 supply)

Dimensions

Longueur

2600 mm

Largeur

1700 mm

Hauteur

1840 mm

Poids

780 kg

Emprise au sol

Approx. 2600 × 1700 × 1840 mm footprint (L×W×H), ~780 kg. Requires accessible space for bottle infeed/outfeed and rear maintenance. Conveyor belt 1900 mm (customizable).

Matériaux

Matériaux en contact

AISI 316 stainless steel (all product-contact parts: tracks, gates, hopper); polished surfaces

Matériaux du bâti

AISI 304 stainless steel (machine body and external panels, fully sealed structure)

Compatibilité

Container Diameter High

75 mm

Container Diameter Low

30 mm

Container Height High

200 mm

Container Height Low

40 mm

Tablet Diameter High

30 mm

Tablet Diameter Low

1 mm

Tablet Length High

45 mm

Tablet Length Low

2 mm

Tablet Thickness High

30 mm

Tablet Thickness Low

3 mm

Fonctionnement

Compressed Air Flow

20 L/min

Compressed Air Pressure

5 kg/cm²

Counting Accuracy

±1 per 10,000

Fill Count High

9999 pcs

Fill Count Low

8 pcs

Caractéristiques physiques

Conveyor Length

1900 mm

Counting Channels

16 channels

Capacité de la trémie

50 L

Caractéristiques principales

16 parallel detection channels, 1 bottle inlet

Throughput 20–120 bottles/min (70 bottles/min typical for irregular tablets)

Counting accuracy 99.99% (±1 in 10,000)

Fill quantity 1–9999 pcs/bottle adjustable

Tablet: thickness 3–30 mm, diameter 1–30 mm, length 2–45 mm; round max Φ22 mm; capsules #00–#5

Bottle: 15–300 mL, height ≤220 mm, mouth Φ20–60 mm, OD Φ30–75 mm

Three-stage electromagnetic vibratory feeder with closed-loop frequency control

CCD camera ~250 imaging points/channel (0.12 mm resolution); backlight imaging for dust resistance

Three-stage dust extraction during free-fall

Modular integrated small-gate splitting device (patented) with MAC USA solenoid valves and SMC Japan cylinders

Photoelectric bottle presence/jam detection at entry and exit

Auto-rejection for over/under count, double tablets, >20% defective

Optional 32 GB image memory for full-process traceability of every tablet

Compressed-air pressure detection with low-pressure shutdown

Auto constant-voltage power stabilizer

Hopper 50 L (base) / 30 L (S model)

AC 220V/380V 50/60 Hz, 1.1 kW

Chinese/English HMI with fault diagnosis display and remote upgrade support

Industry-leading 99.99% accuracy via CCD area detection vs. traditional infrared

Detects double tablets and rejects fragments (>1/3 of fragments) with high precision

Anti-dust backlight CCD imaging maintains accuracy in dusty product environments

Modular gate design with imported pneumatic components (MAC USA, SMC Japan)

GMP-compliant: 316SS product contact + 304SS body, fully sealed, easy disassembly and cleaning

Optional AI vision retrofit detects coating defects, color anomalies, oil contamination

32 GB onboard image storage enables year-long product traceability

Embedded HMI with Chinese/English UI, displays fault root causes, supports remote upgrades

Applications

Bottle filling of round tablets, irregular tablets, capsules, soft gelatin capsules, pills

Solid dosage form packaging line counting and filling

Vitamin and nutraceutical bottle packaging

Solid food and confectionery counting

Secteurs

Pharmaceutique

Health products / nutraceutical

Food

Confiserie

Marques des composants

Sick Germany — bottle-viewing photoelectric sensor

Mean Well Taiwan — 24V switching power supply

Maili — lift motor and conveyor motor

AirTAC Taiwan — pneumatic components (base model)

Delta Taiwan — HMI screen

Schneider France — air switch / circuit breaker, emergency stop, miniature breaker

MAC USA — gate solenoid valve 44C-ABA-GDFA

SMC Japan — CJ2KB16-40Z gate cylinder, CXSM15-35 platform cylinder, SY5120 solenoid valve, ISE30A pressure switch, AW30-03 FRL

Omron Japan — E3ZG-D61 photoelectric switch

CUH — SDVC34-MR vibration controller

Delixi — TND-1000VA automatic power stabilizer

Hangzhou Shengde / CCD industrial camera

Weiwow VFACE-15C — 15-inch industrial PC (S model)

Schneider ATV12H075M2 — frequency converter (S model)

SED

Échangez avec SED Sales Team

Spécialistes des équipements · contact sur WhatsApp

Consultez les horaires et la disponibilité de l’équipe

+86 139 5885 3738

Envoyer un e-mail Discuter sur WhatsApp →Demander un appel de 30 minutes →

Conformité

GMP standard compliance (AISI 316SS product contact, AISI 304SS body)

Nettoyage et entretien

Easy disassembly and cleaning per GMP. Three-stage dust extraction during run. Periodically clean tracks, gates, and CCD camera lens area. High-pressure dust removal cycle can be triggered at user-set intervals during continuous production.