Inicio / Equipos / Contadora de comprimidos por visión CCD (SJ) / 16-Channel Vision Counting Machine — Capsule/Tablet Bottle Filling Line
SED-16SJ
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SED · SED-16SJ · 2 unidades vendidas
SED-16SJ — Capsule/Tablet Bottle Filling Line
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SED-16SJ is a 16-channel CCD vision counting machine, a fully automated mechanical-electrical-pneumatic system that counts and fills tablets, capsules, soft gelatin capsules, pills, and other solid particles into bottles
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Plazo de entrega
Consultar
Capacidad de producción
20–120 bottles/min (20-120 depending on product)
Funcionamiento
Bulk medicine in the 30–50 L hopper is fed via a three-stage electromagnetic vibratory feeder (closed-loop, frequency-adjustable) onto 16 parallel sliding tracks arranged in a 3-step staircase design to prevent overlap. At each channel a CCD linear camera with backlight imaging (~250 imaging points/channel, 0.12 mm resolution) uses area-based recognition to distinguish whole tablets, half tablets, doubles, and fragments. After counting, a modular small-gate (MAC USA solenoid valve + SMC Japan cylinder) and intermediate pre-store gate release the exact count into the awaiting bottle. A bottle-changing device advances the next empty bottle. Photoelectric sensors at entry/exit detect bottle presence and jams; defective bottles (over/under count, doubles, >20% broken tablets) are auto-rejected. Three-stage dust extraction prevents contamination during free-fall.
Proceso de funcionamiento
1Bulk medicine in the 30–50 L hopper is fed via a three-stage electromagnetic vibratory feeder (closed-loop, frequency-adjustable) onto 16 parallel sliding tracks arranged in a 3-step staircase design to prevent overlap.
2At each channel a CCD linear camera with backlight imaging (~250 imaging points/channel, 0.12 mm resolution) uses area-based recognition to distinguish whole tablets, half tablets, doubles, and fragments.
3After counting, a modular small-gate (MAC USA solenoid valve + SMC Japan cylinder) and intermediate pre-store gate release the exact count into the awaiting bottle.
4A bottle-changing device advances the next empty bottle.
5Photoelectric sensors at entry/exit detect bottle presence and jams; defective bottles (over/under count, doubles, >20% broken tablets) are auto-rejected.
6Three-stage dust extraction prevents contamination during free-fall.
Especificaciones técnicas
Especificaciones de la variante: SED-16SJ base 16-channel CCD vision counter
Especificaciones
Modelo
SED-16SJ
Capacidad de producción
20–120 bottles/min (20-120 depending on product)
Tensión
380V 50Hz 3Φ
Tensiones admitidas
380V 50Hz 3Φ (predeterminado); 220V 50Hz 1Φ; 220V 60Hz 1Φ; 380V 60Hz 3Φ
Suministros
Electrical: AC 220V/380V 50/60 Hz, 1.1 kW; auto power stabilizer included. Compressed air: 5 kg/cm² at 20 L/min (0.3–0.5 MPa supply).
Detalles de conformidad
GMP-compliant. 316SS product-contact parts; 304SS body, fully sealed structure. Multiple safety interlocks: missing/jammed/fallen bottle protection; low compressed-air pressure shutdown; auto power stabilization. 12-month warranty from installation date, no more than 16 months after delivery. On-site engineering support: USD 300/person/day plus travel/accommodation.
Potencia
1.1 kW
Presión de aire
0.4-0.5 MPa, 0.5 m^3/h (3-5 kg/cm^2 supply)
Dimensiones
Longitud
2600 mm
Anchura
1700 mm
Altura
1840 mm
Peso
780 kg
Superficie de instalación
Approx. 2600 × 1700 × 1840 mm footprint (L×W×H), ~780 kg. Requires accessible space for bottle infeed/outfeed and rear maintenance. Conveyor belt 1900 mm (customizable).
Materiales
Materiales en contacto
AISI 316 stainless steel (all product-contact parts: tracks, gates, hopper); polished surfaces
Materiales del cuerpo
AISI 304 stainless steel (machine body and external panels, fully sealed structure)
Compatibilidad
Container Diameter High
75 mm
Container Diameter Low
30 mm
Container Height High
200 mm
Container Height Low
40 mm
Tablet Diameter High
30 mm
Tablet Diameter Low
1 mm
Tablet Length High
45 mm
Tablet Length Low
2 mm
Tablet Thickness High
30 mm
Tablet Thickness Low
3 mm
Funcionamiento
Compressed Air Flow
20 L/min
Compressed Air Pressure
5 kg/cm²
Counting Accuracy
±1 per 10,000
Fill Count High
9999 pcs
Fill Count Low
8 pcs
Características físicas
Conveyor Length
1900 mm
Counting Channels
16 channels
Capacidad de la tolva
50 L
Características principales
16 parallel detection channels, 1 bottle inlet
Throughput 20–120 bottles/min (70 bottles/min typical for irregular tablets)
Counting accuracy 99.99% (±1 in 10,000)
Fill quantity 1–9999 pcs/bottle adjustable
Tablet: thickness 3–30 mm, diameter 1–30 mm, length 2–45 mm; round max Φ22 mm; capsules #00–#5
Bottle: 15–300 mL, height ≤220 mm, mouth Φ20–60 mm, OD Φ30–75 mm
Three-stage electromagnetic vibratory feeder with closed-loop frequency control
CCD camera ~250 imaging points/channel (0.12 mm resolution); backlight imaging for dust resistance
Three-stage dust extraction during free-fall
Modular integrated small-gate splitting device (patented) with MAC USA solenoid valves and SMC Japan cylinders
Photoelectric bottle presence/jam detection at entry and exit
Auto-rejection for over/under count, double tablets, >20% defective
Optional 32 GB image memory for full-process traceability of every tablet
Compressed-air pressure detection with low-pressure shutdown
Auto constant-voltage power stabilizer
Hopper 50 L (base) / 30 L (S model)
AC 220V/380V 50/60 Hz, 1.1 kW
Chinese/English HMI with fault diagnosis display and remote upgrade support
Industry-leading 99.99% accuracy via CCD area detection vs. traditional infrared
Detects double tablets and rejects fragments (>1/3 of fragments) with high precision
Anti-dust backlight CCD imaging maintains accuracy in dusty product environments
Modular gate design with imported pneumatic components (MAC USA, SMC Japan)
GMP-compliant: 316SS product contact + 304SS body, fully sealed, easy disassembly and cleaning
Optional AI vision retrofit detects coating defects, color anomalies, oil contamination
32 GB onboard image storage enables year-long product traceability
Embedded HMI with Chinese/English UI, displays fault root causes, supports remote upgrades
Aplicaciones
Bottle filling of round tablets, irregular tablets, capsules, soft gelatin capsules, pills
Solid dosage form packaging line counting and filling
Vitamin and nutraceutical bottle packaging
Solid food and confectionery counting
Sectores
Farmacéutico
Health products / nutraceutical
Food
Confitería
Marcas de componentes
Sick Germany — bottle-viewing photoelectric sensor
Mean Well Taiwan — 24V switching power supply
Maili — lift motor and conveyor motor
AirTAC Taiwan — pneumatic components (base model)
Delta Taiwan — HMI screen
Schneider France — air switch / circuit breaker, emergency stop, miniature breaker
MAC USA — gate solenoid valve 44C-ABA-GDFA
SMC Japan — CJ2KB16-40Z gate cylinder, CXSM15-35 platform cylinder, SY5120 solenoid valve, ISE30A pressure switch, AW30-03 FRL
Omron Japan — E3ZG-D61 photoelectric switch
CUH — SDVC34-MR vibration controller
Delixi — TND-1000VA automatic power stabilizer
Hangzhou Shengde / CCD industrial camera
Weiwow VFACE-15C — 15-inch industrial PC (S model)
Schneider ATV12H075M2 — frequency converter (S model)
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo
Conformidad
GMP standard compliance (AISI 316SS product contact, AISI 304SS body)
Limpieza y mantenimiento
Easy disassembly and cleaning per GMP. Three-stage dust extraction during run. Periodically clean tracks, gates, and CCD camera lens area. High-pressure dust removal cycle can be triggered at user-set intervals during continuous production.
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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