Accueil / Équipements / Machine d’inspection éclairée semi-automatique / manuelle en ligne (série YDJ) / Semi-automatic Light Inspection Machine (Vision-Assisted)
SED-150YDJ2-A
Sur devis
SED-150YDJ2-A
SED · SED-150YDJ2-A · En vedette
SED-150YDJ2-A — Semi-automatic Light Inspection Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-150YDJ2-A (Vision) Semi-automatic Light Inspection Machine. Single-station, online/offline, with infrared light source + vision-assist system. Unlike traditional fluorescent inspection benches, infrared illumination
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Délai de livraison
Sur devis
Cadence
10–150 flacons/min
Fonctionnement
Bottles enter via buffer mesh belt + dial wheel + high-speed pre-spin zone, then through the vision-assisted inspection zone. Roller motor spins bottles to disturb solution (impurities float). Bottles pass under infrared light curtain at 60deg tilt; vision lens images bottle to touch screen; software pre-screens defects (marks red). Operator confirms via touch screen — defective bottles auto-routed to reject channel. Continuous or intermittent (e.g., 7-bottle batch with adjustable dwell) modes. Patent-protected jam/squeeze overload protection on conveyor.
Processus de fonctionnement
1Bottles enter via buffer mesh belt + dial wheel + high-speed pre-spin zone, then through the vision-assisted inspection zone.
2Roller motor spins bottles to disturb solution (impurities float).
3Bottles pass under infrared light curtain at 60deg tilt; vision lens images bottle to touch screen; software pre-screens defects (marks red).
4Operator confirms via touch screen — defective bottles auto-routed to reject channel.
5Continuous or intermittent (e.g., 7-bottle batch with adjustable dwell) modes.
6Patent-protected jam/squeeze overload protection on conveyor.
Caractéristiques techniques
Caractéristiques de la variante : SED-150YDJ2-A vision-assisted variant of YDJ-A semi-auto light inspection machine
Caractéristiques
Modèle
SED-150YDJ2-A
Cadence
10–150 flacons/min
Tension
AC 220V/50Hz
Détails de conformité
Validation file system per EU/FDA: DQ, IQ, OQ, PQ, FAT, SAT, plus risk-assessment files. Meets China GMP. China-mainland patent. Surface roughness ≤0.5μm; full-weld auto welding with passivation+polish; safety guards on all hazardous moving parts; warning labels on hot/electrical/transmission surfaces; DC24V isolated control voltage; ground + neutral; leakage protection; e-stop in accessible area; noise <75 dB at 1m.
Puissance
1 kW
Pression d’air
0.03-0.06 MPa, Ø8mm (with built-in regulator filter)
Dimensions
Longueur
2888 mm
Largeur
940 mm
Hauteur
1940 mm
Poids
700 kg
Matériaux
Matériaux en contact
Bottle-contact: changeover star-wheel and rollers (modular, screw-free assembly preferred); bottles remain sealed during inspection
Matériaux du bâti
Main body: SUS304 stainless steel (304 base bracket; SUS304 inspection box, surface drawn-and-polished); aluminum alloy parts; surface-fasteners stainless; inspection-zone background black-painted non-reflective; surface roughness ≤0.5 μm; auto welding (full penetration; passivated then polished)
Caractéristiques principales
Speed up to 150 bottles/min (10mL basis); 50-80 bottles/min for 120mL infusion (sustained)
Bottle range 1-1000 mL
Infrared light source + vision-assist (camera + touch screen)
Software pre-screening with operator touch-confirm reject
60-degree inspection tilt + 360-deg view via spin
Top light + back IR light + bottom light: top 0-4000 lux, back 0-5000 lux, bottom 0-4000 lux
Continuous or intermittent mode (7-bottle batch with adjustable dwell)
Foot brake — pauses bottle for re-inspection at adjustable spin speed
Slip-clutch + frequency-converter torque protection
Adjustable rail width without changeover
Quality counter; HMI shows total / speed / operator ID / batch / 3-4 level password
Footprint 2888x940x1940 mm; 700 kg
Power 1 kW (220V); air 0.03-0.06 MPa (built-in regulator)
Noise ≤75 dB
Bottle-breakage rate <1/10000
Reduces labor by 95%, saves 40-50% manpower vs full manual inspection
Vision-assist software flags suspected defects to reduce miss rate
Infrared imaging works even for high-concentration solutions
GMP/FDA/EDQM/MHRA/PMDA/TGA/MFDS/MCC compliant — full DQ/IQ/OQ/PQ/FAT/SAT validation files
China-mainland patent
DC24V control wiring isolated from higher voltages
Continuous 24h-capable; selected motors rated 20000h MTBF
Inline-able with cap-rolling and labeler stations
Applications
Aseptic-fill freeze-dried powder inspection
Aseptic-fill powder injection
Ampoule, vial, cartridge water-injection inspection
Eye-drop bottle inspection
Oral liquid bottle inspection (120-240 mL focus)
Inline integration with cap-rolling machine and labeler
Particle / impurity / glass surface / micro-crack detection
Secteurs
Pharmaceutical (sterile injectables, freeze-dried powder)
Biochemical
Health products
Cosmétiques
Food
Marques des composants
PLC: Siemens
HMI/touch screen: Siemens (or domestic)
Inverter: Siemens
Speed regulator: GPG
Sensor: Omron
Low-voltage electrical: Schneider (France)
Relay: Mitsubishi (Japan), Omron (Japan), Schneider (France)
Disturbance motor: GPG (variable-speed)
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
China GMP (2015)
US FDA
EU EDQM
UK MHRA
Japan PMDA
Australia TGA
Korea MFDS
South Africa MCC
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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