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Accueil / Équipements / Enrobeuse par film à haut rendement série GB (production moyenne, 40–250kg) / High-Efficiency Intelligent Coating Machine (FDA/cGMP Export Grade)
SED-150GB-W
Sur devis
SED-150GB-W
SED · SED-150GB-W · En vedette

SED-150GB-W — High-Efficiency Intelligent Coating Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-150GB-W High-Efficiency Intelligent Coating Machine — supplied in two configurations: Legacy and New . Drum diameter 1200 mm (new)/1204 mm (legacy); perforation Ø3 mm; pan speed 2–15 rpm (new)/2–14 rpm (legacy); main

European CE certificate
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Délai de livraison
Sur devis
Cadence
75–150 kg per batch

Fonctionnement

Tablets/pills tumble continuously inside a perforated rotating coating drum (2–15 rpm) under negative pressure. A peristaltic pump (film coating) or strong rotor pump (sugar coating thick slurry) feeds coating media to spray guns that atomize it onto the tablet bed. Three-stage HEPA-filtered hot air passes through the tumbling tablet layer and exits via a pulse-bag dust-filtered exhaust system, rapidly drying the coating layer. The entire process is managed by Siemens S7-200 SMART / S7-1200 PLC with Siemens Smart 1000IE / TP1200 Comfort HMI. Auto reverse rotation for discharging (new model); air-bag door sealing.

Processus de fonctionnement
1Tablets/pills tumble continuously inside a perforated rotating coating drum (2–15 rpm) under negative pressure.
2A peristaltic pump (film coating) or strong rotor pump (sugar coating thick slurry) feeds coating media to spray guns that atomize it onto the tablet bed.
3Three-stage HEPA-filtered hot air passes through the tumbling tablet layer and exits via a pulse-bag dust-filtered exhaust system, rapidly drying the coating layer.
4The entire process is managed by Siemens S7-200 SMART / S7-1200 PLC with Siemens Smart 1000IE / TP1200 Comfort HMI.
5Auto reverse rotation for discharging (new model); air-bag door sealing.

Caractéristiques techniques

Caractéristiques de la variante : SED-150GB-W fixed perforated coating pan

Caractéristiques

Modèle
SED-150GB-W
Cadence
75–150 kg per batch
Tension
380V/50Hz, three-phase five-wire
Fluides et énergie
Power 380V/50Hz three-phase five-wire; compressed air 0.6–0.8 MPa at 87 m³/h (legacy) or 121 m³/h (new); steam 0.3–0.5 MPa at 95 kg/h (legacy) or 112 kg/h (new), DN40 connection; water 0.3–0.4 MPa, 2 DN19 lines (for WIP/CIP).
Détails de conformité
Meets China GMP, US FDA, European cGMP. Air supply Class D via G4+F8+H13 three-stage filtration. Material-contact 316L Ra < 0.4 μm; non-contact 304 Ra < 0.8 μm. Optional Siemens S7-1200 + TP1200 Comfort with 21 CFR Part 11-compatible data logging.
Puissance
8.8 kW
Pression d’air
0.6-0.8 MPa compressed air; 87 m^3/h consumption (legacy) / 121 m^3/h (new); steam 0.3-0.5 MPa, 95 kg/h (legacy) / 112 kg/h (new); water 0.3-0.4 MPa

Dimensions

Longueur
1570 mm
Largeur
1250 mm
Hauteur
2351 mm
Poids
990 kg
Emprise au sol
Main machine 1570 × 1250 × 2351 mm (990 kg); hot-air cabinet 970 × 1070 × 2455 mm (350 kg); exhaust cabinet 970 × 940 × 2385 mm (450 kg); electrical control cabinet 1595 × 500 × 1600 mm (162 kg); CIP/WIP unit additional if ordered.

Matériaux

Matériaux en contact
316L stainless steel, Ra < 0.4 μm (coating drum, mixing tank interior, spray-gun wetted parts, gun brackets, dischargers, pipework on WIP option)
Matériaux du bâti
304 stainless steel main body, side doors (δ = 2.5 mm), exhaust body and air ducts, electrical control cabinet; aluminum-alloy frame on AHU body of new model with 304 cladding

Caractéristiques principales

Capacity 75–150 kg/batch; interchangeable drums (40/75/150 kg) on new model
Drum diameter 1200 mm, perforation Ø3 mm, available volume 180 L
Pan speed 2–15 rpm (new) / 2–14 rpm (legacy); VFD (Schneider ATV-320/610)
Main motor 2.2 kW
G4+F8+H13 three-stage air supply filtration (GMP Class D); F9 pulse-bag exhaust
Material-contact 316L SS, Ra < 0.4 μm; non-contact 304 SS, Ra < 0.8 μm
Siemens S7-200 SMART / S7-1200 PLC; Siemens Smart 1000IE / TP1200 Comfort HMI
Schneider ATV inverters; SMC pneumatics
Dual coating: film coating (peristaltic pump) + sugar coating (strong rotor pump + dropper + 60 L mixing tank)
CE certificate; meets China GMP, US FDA, European cGMP
Interchangeable drum system (40/75/150 kg) on new model for multi-format flexibility
CE certified; meets China GMP, US FDA, European cGMP
316L Ra < 0.4 μm contact path — pharmaceutical-grade surface
Siemens S7-1200 + TP1200 Comfort with 21 CFR Part 11-compatible data logging option
Optional WIP/CIP for automated cleaning without manual drum entry

Applications

Tablet sugar coating
Tablet aqueous/water-soluble film coating
Tablet organic film coating
Enteric coating
Pellet/pill/dripping-pill coating
Chocolate coating

Secteurs

Pharmaceutical (oral solids; FDA/cGMP markets)
Biotechnologie
Food / nutraceutical (coated tablets, candy, chocolate)

Marques des composants

Siemens — S7-200 SMART / S7-1200 PLC, Smart 1000IE / TP1200 Comfort HMI, proportional control valve, AC contactor, MCB
Schneider — ATV-320/610 inverters, key switch, emergency stop
SMC — pneumatic components
IWATA (Japan) — optional high-grade spray guns
SED
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Conformité

European CE certificate

Nettoyage et entretien

Optional auto CIP machine cycles drinking/hot/purified water (and detergent) through 7 DN19 KLY spray balls and pneumatic diaphragm valves to clean drum, exhaust port, and pipework without manual entry. Filter cartridges can be removed and cleaned from outside.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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