Accueil / Équipements / Ligne de remplissage de liquides à 12 têtes / Vial Filling, Stoppering and Crimping Integrated Machine (Production Line)

SED-12-12YTGX-F

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SED-12-12YTGX-F

SED · SED-12-12YTGX-F · En vedette

SED-12-12YTGX-F — Vial Filling, Stoppering and Crimping Integrated Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-12-12YTGX-F filling, stoppering, and crimping integrated machine for vials. Part of a vial production line that includes vertical ultrasonic washer (SED-60CXP-F), hot-air circulation tunnel sterilizing oven (SED-RXG2

GMP compliant (FDA / EU / new China GMP — line-level)

Choisir une variante (2)

Délai de livraison

Sur devis

Cadence

100–200 flacons/min

Fonctionnement

After sterilization, bottles are fed by a supply machine to the filling machine conveyor, where they are positioned in molds for filling by 12 magnetic pump heads (custom Shenzhen servo-controlled) using tracking-type dispensing. Pipeline has no dead angles or blind tubes; quick-disconnect connections. After filling, bottles are transferred via dial wheel to the stoppering station: rotary-disc tracking stoppering with whole-rotation stopper pickup, vertical lift + synchronous rotation + tracking-progressive stoppering structure. Stopper vibration plate and track in 304 SS, easily removable for sterilization. Main machine and fill/lift motions are synchronously controlled.

Processus de fonctionnement

1After sterilization, bottles are fed by a supply machine to the filling machine conveyor, where they are positioned in molds for filling by 12 magnetic pump heads (custom Shenzhen servo-controlled) using tracking-type dispensing.

2Pipeline has no dead angles or blind tubes; quick-disconnect connections.

3After filling, bottles are transferred via dial wheel to the stoppering station: rotary-disc tracking stoppering with whole-rotation stopper pickup, vertical lift + synchronous rotation + tracking-progressive stoppering structure.

4Stopper vibration plate and track in 304 SS, easily removable for sterilization.

5Main machine and fill/lift motions are synchronously controlled.

Caractéristiques techniques

Caractéristiques de la variante : SED-12-12YTGX-F (12 fill / 12 stopper / crimp

Caractéristiques

Modèle

SED-12-12YTGX-F

Cadence

100–200 flacons/min

Tension

380V 50Hz

Fluides et énergie

Electricity: 380V 50Hz 3-phase 5-wire, ~3.5 kW total (filling + stoppering machine alone)

Détails de conformité

Designed in accordance with GMP requirements; matches FDA, EU, and new China GMP standards when integrated with the washing/sterilizing/crimping line. Sanitary design with no dead angles, easy cleaning and sterilization.

Puissance

3.5 kW

Dimensions

Emprise au sol

2,400 × 1,400 × 1,200 mm (filling + stoppering machine; from TS)

Matériaux

Matériaux en contact

316L acier inoxydable; silicone; ceramic; PEEK (for product-contact parts as needed)

Matériaux du bâti

304 stainless steel brushed plate (housing); 304 stainless steel and nylon 1010 (other parts); nylon 1010 (40-section dividing plate, 8-section outlet plate); POM (dividers and dial wheels)

Caractéristiques principales

GMP compliant (FDA / EU / new China GMP — line-level)

12-head magnetic pump (or peristaltic pump) tracking filling — supports different concentrations

12-head stoppering

Servo-controlled magnetic pumps adjustable on touchscreen

Linear conveyor with positioning fill — no drip

Roller-type rotary tracking stoppering

Vertical lift + synchronous rotation + tracking-progressive capping

Half- or full-stoppering modes

Touchscreen Chinese/English menu, PLC control

VFD stepless speed

No-bottle/no-stopper interlock

Compact and novel structure, space saving

Magnetic pump filling supports a wide range of liquid concentrations

Smooth, high-qualification stoppering with tracking-type structure

Pipeline has no dead corners or blind tubes

Easy CIP/SIP

Forms complete aseptic line with washer, tunnel oven, and crimper (FDA / EU / new China GMP)

Applications

5–50 mL vial filling and stoppering

Lyophilization (half-stoppering)

Liquid pharmaceutical sterile filling

Aseptic vial production line

Secteurs

Pharmaceutical (injectables, lyophilized)

Biotechnologie

Blood products

Marques des composants

Schneider — main electrical components, frequency inverter

Siemens — touchscreen, PLC

Panasonic / Mitsubishi — servo motor 400W

Shenzhen — custom magnetic pump (servo-controlled)

Wenzhou — gear motor 100YYJT120

Shanghai — infusion tube 8 mm, reducer WPA60

Tongzhou — conveyor mesh belt 380×19.05 (plastic)

Guangzhou — cap delivery coil

SED

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Conformité

GMP compliant (FDA / EU / new China GMP — line-level)

Nettoyage et entretien

Stopper vibration plate and track in 304 SS, easily removable for sterilization. Vibration station designed for quick disassembly. Pipeline has no dead corners or blind tubes; quick-disconnect (sanitary clamp) connections. Tabletop sealed — no waste liquid penetrates equipment interior.