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SED-12-12-12-6XGF-Z
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SED-12-12-12-6XGF-Z
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SED-12-12-12-6XGF-Z — Mineral Water and Juice Filling Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-12-12-12-6XGF-Z 2000-3000 bottles/hour milk filling and packaging production line for PET bottles 200-1000 ml. Three-in-one filling machine integrates sterilization, washing, gravity filling, and capping. Workflow: a

GB/T 19063-2003 liquid food packaging equipment acceptance specification
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Délai de livraison
Sur devis
Cadence
2000–3000 flacons/h

Fonctionnement

Bottles are fed by air conveyor through a bottle-diverting star wheel to the filling machine. The rinsing carousel holds bottle clamps that grip the bottle neck and rotate 180° along a guide rail to invert the bottle mouth downward. Special nozzles spray rinse water to clean the inner wall. After rinsing and draining, bottles flip back 180° mouth-up. Clean bottles pass via star wheel into the filler, where a neck support plate holds the bottle mouth. Gravity filling: when the fill valve contacts the bottle mouth, it opens and filling proceeds. Bottles pass via neck-clamp transfer wheel to the capper, where an anti-rotation blade holds the neck; the capping head simultaneously revolves and spins, with cam-driven gripping, sleeving, capping, and release actions. The whole machine enclosure is sealed with exhaust slots at the bottom.

Processus de fonctionnement
1Bottles are fed by air conveyor through a bottle-diverting star wheel to the filling machine.
2The rinsing carousel holds bottle clamps that grip the bottle neck and rotate 180° along a guide rail to invert the bottle mouth downward.
3Special nozzles spray rinse water to clean the inner wall.
4After rinsing and draining, bottles flip back 180° mouth-up.
5Clean bottles pass via star wheel into the filler, where a neck support plate holds the bottle mouth.
6Gravity filling: when the fill valve contacts the bottle mouth, it opens and filling proceeds.
7Bottles pass via neck-clamp transfer wheel to the capper, where an anti-rotation blade holds the neck; the capping head simultaneously revolves and spins, with cam-driven gripping, sleeving, capping, and release actions.
8The whole machine enclosure is sealed with exhaust slots at the bottom.

Caractéristiques techniques

Caractéristiques de la variante : SED-12-12-12-6XGF-Z three-in-one filling machine (3000 bph)

Caractéristiques

Modèle
SED-12-12-12-6XGF-Z
Cadence
2000–3000 flacons/h
Tension
380V 50Hz
Fluides et énergie
Electricity: 380V 50Hz 3-phase, total line ~70 kW. Filling machine: 3.8 kW. Sterile water 2 t/hr. Compressed air 0.7 MPa, 0.6 m³/min for filling machine; 1.0 m³/min total. Bottle wash water: 1.5-2 t/hr.
Détails de conformité
Filling accuracy meets GB/T 19063-2003 'Liquid Food Packaging Equipment Acceptance Specification'.
Puissance
3.8 kW
Pression d’air
0.7 MPa (filling); 0.2-0.25 MPa (washing)

Dimensions

Longueur
3600 mm
Largeur
2100 mm
Hauteur
2450 mm
Emprise au sol
Filling machine: 3600 × 2100 × 2450 mm. Film wrapper: 5050 × 3300 × 2100 mm. Bottle dryer: 1200 × 600 × 800 mm. Labeler: 3150 × 1270 × 1800 mm.

Matériaux

Matériaux en contact
AISI 304 stainless steel (filling valves, bottle clamps, air conveyor)
Matériaux du bâti
AISI 304 acier inoxydable (main body); plastic/nylon (bottle hangers, fittings); cold-rolled carbon steel (some frames)

Caractéristiques principales

Three-in-one: disinfect + wash + gravity fill + cap
Sealed enclosure with bottom exhaust
Air conveyor with thousand-class HEPA-filtered intake
Bottle clamps flip bottles 180° for spray washing
Gravity filling (ambient temperature)
Cam-driven capping (grip, sleeve, cap, release)
Online cap disinfection: 30 s wash time, 20,000 caps/hr
PLC control (Mitsubishi)
PET bottles 200-1000 ml supported
Capping rate suitable for milk/yogurt/juice
Full line solution from air conveyor to film wrapping
Designed per Chinese GB/T 19063-2003 liquid food packaging standards
Hydrogen-peroxide bottle disinfection
Asynchronous buffer between labeler and filler keeps line efficient during label changes
Modular conveyor design — interchangeable parts, low noise, easy maintenance

Applications

Milk filling
Yogurt filling
Juice/beverage filling
PET bottle line (200-1000 ml)

Secteurs

Dairy
Beverage
Juice

Marques des composants

Mitsubishi — PLC, frequency inverter (filling machine)
Schneider — AC contactors, micro relays (filling machine), labeler controller/servo/PLC
Wenglor/Weintek — touchscreen 5.7"
Omron — touchscreen, PLC (film wrapper)
Autonics — photoelectric switches,proximity switches
Airtac/Yadeke — solenoid valves,cylinders,pneumatic FRL,pneumatic components
Teco — frequency inverter (film wrapper)
AISI 304 stainless steel — air conveyor body
SICK — sensors, encoders (labeler)
Panasonic — sensors (labeler)
SED
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Conformité

GB/T 19063-2003 liquid food packaging equipment acceptance specification

Nettoyage et entretien

Bottle clamps in 304 SS precision casting. Cap sterilizer uses spray wash with sodium hypochlorite then sterile water rinse, 30 s cycle.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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