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SED-10YX-L

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SED-10YX-L

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SED-10YX-L — Fully Automatic Rubber Stopper / Aluminum Cap Washer-Sterilizer-Dryer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-10YX-L fully automatic rubber stopper washing machine — single-machine washer-sterilizer-dryer compatible with both pharmaceutical rubber stoppers and aluminum caps. Per-batch capacity 100,000 × Φ20 stoppers/caps; cy

Designed to GMP for pharmaceutical aseptic primary packaging

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Fonctionnement

Loaded stoppers/caps tumble inside an S31603 perforated drum within a sealed S31603 chamber. Wash cycle uses central strong spray combined with ultrasonic cavitation (or air flushing). Steam sterilisation at design temperature 133 °C. Vacuum drying removes moisture. Cooling via vacuum + fresh-air exchange. Elephant-nose mechanism auto-discharges stoppers into downstream sealed transfer. Grundfos circulating pump; FUJIKIN pneumatic angle-seat/diaphragm valves on critical water, steam, and air lines.

Processus de fonctionnement

1Loaded stoppers/caps tumble inside an S31603 perforated drum within a sealed S31603 chamber.

2Wash cycle uses central strong spray combined with ultrasonic cavitation (or air flushing).

3Steam sterilisation at design temperature 133 °C.

4Vacuum drying removes moisture.

5Cooling via vacuum + fresh-air exchange.

6Elephant-nose mechanism auto-discharges stoppers into downstream sealed transfer.

7Grundfos circulating pump; FUJIKIN pneumatic angle-seat/diaphragm valves on critical water, steam, and air lines.

Caractéristiques techniques

Caractéristiques de la variante : SED-10YX-K Φ20 aluminum cap dedicated washer/dryer (no in-chamber sterilisation)

Caractéristiques

Modèle

SED-10YX-L

Tension

AC 380V

Fluides et énergie

Electricity 380V, 29 kW; Purified water 0.3 MPa, 1,630 kg/batch; WFI 0.3 MPa, 1,630 kg/batch; Pure steam 0.2 MPa, ~45 kg/batch; Compressed air 0.6–0.8 MPa, 1.2 m³/batch; Clean compressed air 0.4–0.6 MPa, 0.8 m³/batch

Détails de conformité

Pharmaceutical GMP compliant; design temperature 133 °C; design pressure −0.1 to +0.2 MPa. Wetted surface finish Ra ≤0.4 μm internal, ≤0.8 μm external. FUJIKIN pneumatic valves on steam/water/air inlets. Online sampling capability. FOB pricing.

Puissance

29 kW

Pression d’air

0.6-0.8 MPa compressed air; 0.4-0.6 MPa clean compressed air

Dimensions

Longueur

3050 mm

Largeur

2300 mm

Hauteur

2300 mm

Poids

3300 kg

Emprise au sol

3,050 × 2,300 mm floor area; height 2,300 mm; weight 3,300 kg

Matériaux

Matériaux en contact

S31603 / 316L stainless steel (drum, chamber); silicone rubber gaskets; PTFE

Matériaux du bâti

S30408 / 304 stainless steel exterior; chlorine-free aluminium-silicate insulation 65 mm

Caractéristiques principales

Compatible with both rubber stoppers and aluminum caps in the same machine

Per-batch capacity 100,000 pcs of Φ20 stoppers/caps; cycle ~4.5 h

Combined wash + steam sterilise (133 °C) + vacuum dry + cool in one chamber

S31603 chamber and drum; wetted surface Ra ≤0.4 μm internal, ≤0.8 μm external

Air flushing + ultrasonic device + central strong spray for washing

In-line sampling during fine wash

Siliconisation process step

Elephant-nose auto-discharge into downstream sealed container

FUJIKIN pneumatic angle-seat/diaphragm valves on steam/water/air inlets

Grundfos circulating pump (Denmark)

Siemens PLC S7-1200 + ABB VFD

Design temperature 133 °C; design pressure −0.1 to +0.2 MPa

Single asset replaces separate washer + sterilizer + dryer for pharmaceutical primary packaging

FUJIKIN pneumatic valves on critical lines for pharmaceutical reliability

Grundfos circulating pump for long-term reliability

Compatible with both rubber stoppers and aluminum caps

FOB pricing; 120-day lead time from contract

Applications

Pharmaceutical rubber stopper and aluminum cap washing / sterilisation / drying for aseptic filling

Primary packaging component preparation for vials and ampoules

Secteurs

Pharmaceutical (injectable powders and water injections)

Biological products manufacturing

Aseptic filling lines

Marques des composants

Siemens — PLC S7-1200 (CPU1215C),SM1223/SM1231 I/O modules,motor protectors 3RV6011,contactors 3RT7035/3RT7,breakers 5SY6210/5SY6325/3VT8108

ABB — VFD ACS180

Grundfos — circulating pump CM5-6

FUJIKIN — pneumatic angle-seat valves and diaphragm valves (critical water/steam/air lines)

AGT (manufactured in-house or local) — chamber body, drum, spray system, ultrasonic device, piping

Zhejiang Wuma — main drive gearbox NMRV130-60-100B5

Zhejiang Dedong — 3-phase asynchronous motor YE3-100L1-4 B5 (2.2 kW)

AGT — mechanical seal 212-100, rotary joint XJ/50S2-M1

Harbin Bearing Factory — spindle bearings 42119/118

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Conformité

Designed to GMP for pharmaceutical aseptic primary packaging