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SED-100YGJ-L

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SED-100YGJ-L

SED · SED-100YGJ-L · En vedette

SED-100YGJ-L — High-Speed In-Line Cap Pressing Machine

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SED-100YGJ-L high-speed in-line cap pressing machine, designed to GMP standards. Automated workflow: automatic bottle feeding, cap handling, cap feeding, cap discharging, cap pressing, and automatic bottle unloading. Tin

GMP-compliant

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Délai de livraison

Sur devis

Cadence

90–100 flacons/min

Fonctionnement

Bottles travel on a conveyor with adjustable side rails; a separator motor controls spacing. A lift-type cap-putting hopper transfers caps via belt to the cap-discharging mechanism, where a blowing action flips bottom-upward caps. As each bottle passes the cap-discharging outlet a cap is placed on top, then the bottle enters a synchronous-belt clamping section where a cap-pressing wheel presses or screws the cap to required tightness. Tin-foil and photoelectric sensors verify each unit; unqualified bottles are kicked out by a pneumatic reject cylinder. All speeds set via Delta PLC + touchscreen HMI.

Processus de fonctionnement

1Bottles travel on a conveyor with adjustable side rails; a separator motor controls spacing.

2A lift-type cap-putting hopper transfers caps via belt to the cap-discharging mechanism, where a blowing action flips bottom-upward caps.

3As each bottle passes the cap-discharging outlet a cap is placed on top, then the bottle enters a synchronous-belt clamping section where a cap-pressing wheel presses or screws the cap to required tightness.

4Tin-foil and photoelectric sensors verify each unit; unqualified bottles are kicked out by a pneumatic reject cylinder.

5All speeds set via Delta PLC + touchscreen HMI.

Caractéristiques techniques

Caractéristiques de la variante : SED-100YGJ (rotary capping

Caractéristiques

Modèle

SED-100YGJ-L

Cadence

90–100 flacons/min

Fluides et énergie

Electrical: AC 110/220/380V 50/60Hz, 2.5 kW; compressed air at 0.6-0.8 MPa. Operating environment 5-40°C, RH 20-85%.

Détails de conformité

Designed to national GMP standards; product-contact surfaces 304 SS or engineering plastic, finely polished.

Dimensions

Emprise au sol

2000 mm (L) × 930 mm (W) × 2100 mm (H); reserve at least 1 m clearance for service; adjustable feet allow ±50 mm height tuning.

Matériaux

Matériaux en contact

304 acier inoxydable; polyurethane (capping head); engineering plastic

Matériaux du bâti

304 stainless-steel housing on a light aluminum-alloy frame

Caractéristiques principales

Up to 6000 bottles/hour with VFD speed control

Adjustable to round, square, flat, oval and custom bottle/cap sizes

Constant-torque capping head (interchangeable with pressing head)

Photoelectric + tin-foil detection with automatic reject of bad caps/missing foil

PLC + touchscreen HMI with Chinese/English interface

Light aluminum-alloy frame with 304 stainless-steel GMP-compliant housing

Embedded snap-fit construction for fast disassembly and cleaning

Adjustable feet (±50 mm) for line-height matching

Sealed electrical control station

Power 2.5 kW; dimensions 2000×930×2100 mm; weight 750 kg

Air supply 0.6-0.8 MPa

GMP-compliant 304 stainless-steel construction

High throughput up to 6000 bph with no-bottle-no-cap logic

Brand-name electricals (Schneider, Delta, SICK, AirTAC, MEAN WELL)

Polyurethane capping head — wear-resistant, no cap damage

12-month warranty + lifetime maintenance with 24-hour online engineer support

Applications

Pharmaceutical bottle capping

Daily chemical and cosmetic bottle sealing

Food and beverage bottle capping

Secteurs

Pharmaceutique

Daily chemical / cosmetics

Agroalimentaire et boissons

Marques des composants

Schneider (France) — circuit breaker, VFD, contactors, relays

Delta (Taiwan) — PLC, HMI

SICK (Germany) — color sensor

AirTAC (Taiwan) — solenoid valve, pneumatic components

MEAN WELL (Taiwan) — switching power supply

MAILI — motor

Panasonic (Japan) — photoelectric sensor

SED

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Conformité

GMP-compliant

Nettoyage et entretien

Pre-shift: wipe outer surfaces, conveyor and machine interior with a clean damp cloth; wipe cap hopper inside/outside with damp cloth then 75% industrial alcohol. Post-shift: wipe machine and bottle-feed track with damp cloth. Periodic mechanical cleaning: disassemble in order (lift cap-putter, cap-discharger, bottle-clamper, rotating section, conveyor) then reverse to reinstall. Keep electronics dry; use clean dry cloth on touchscreen and sensor windows.