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SED-100XJB-A

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SED-100XJB-A

SED · SED-100XJB-A · En vedette

SED-100XJB-A — Planetary Mixer / Dual-Planetary Vacuum Mixer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-100XJB-A is a 100-liter dual planetary vacuum mixer with hydraulic vessel lift, designed for high-viscosity pastes, slurries, adhesives, sealants and pharmaceutical/cosmetic creams. Two stirring blades plus a wal

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Délai de livraison

Sur devis

Cadence

35 L (effective batch volume)

Fonctionnement

Two saw-tooth dispersion discs mounted on a high-speed shaft both rotate (self-rotation up to 2200 rpm) and revolve (planetary motion 0–35 rpm) inside a sealed SUS304 jacketed vessel. Simultaneously two low-speed stirring blades (0–55 rpm) plus a wall scraper sweep the entire volume with a small clearance (2–4 mm to bottom, ~4 mm to wall), eliminating dead zones. Combined kneading and high-shear dispersion under vacuum (≤-0.095 MPa) produces homogeneous, de-aerated mixing of high-viscosity pastes. The vessel can be raised/lowered hydraulically for charging and cleaning.

Processus de fonctionnement

1Two saw-tooth dispersion discs mounted on a high-speed shaft both rotate (self-rotation up to 2200 rpm) and revolve (planetary motion 0–35 rpm) inside a sealed SUS304 jacketed vessel.

2Simultaneously two low-speed stirring blades (0–55 rpm) plus a wall scraper sweep the entire volume with a small clearance (2–4 mm to bottom, ~4 mm to wall), eliminating dead zones.

3Combined kneading and high-shear dispersion under vacuum (≤-0.095 MPa) produces homogeneous, de-aerated mixing of high-viscosity pastes.

4The vessel can be raised/lowered hydraulically for charging and cleaning.

Caractéristiques techniques

Caractéristiques de la variante : SED-100XJB-A 100 L working volume

Caractéristiques

Modèle

SED-100XJB-A

Cadence

35 L (effective batch volume)

Tension

380V/50Hz/3-phase; control 220V

Fluides et énergie

380 V / 50 Hz / 3-phase main power (control 220 V); cooling/heating water connection G1" inlet/outlet on jacket; vacuum source provided by built-in 2X-30 pump (3 kW) with buffer tank; total connected motor load: 7.5 (stirring) + 11 (dispersion) + 2.2 (hydraulic) + 3 (vacuum) ≈ 23.7 kW.

Détails de conformité

All product-contact surfaces SUS304 with mirror-polished interior and inert elastomer seals (silicone/EPDM/FKM/NBR options) — suitable for pharma and cosmetic GMP. Customer must specify sanitary upgrade for food applications.

Dimensions

Poids

1500 kg

Emprise au sol

Approximate weight 1500 kg; vessel diameter Φ650 mm × 450 mm height. Footprint not specified explicitly in spec — confirm with vendor based on hydraulic-lift extended dimensions.

Matériaux

Matériaux en contact

SUS304 (vessel inner wall mirror-polished, lid, stirring blades, dispersion discs/shaft, scraper); scraper face Teflon; O-ring seals: silicone/EPDM or fluoro-rubber per duty

Matériaux du bâti

Medium-thickness painted carbon-steel structural frame; SUS304 jacketed mixing vessel; SUS304 lid (kettle cover) with Φ200 charging port, sight glass, light port and vacuum gauge

Caractéristiques principales

Working capacity 100 L (design 140 L); jacketed SUS304 vessel Φ650 × 450 mm

Dual planetary stirring + dual high-speed dispersion + wall scraper, no dead zones

Stirring revolution 0–35 rpm (7.5 kW VFD); blade rotation 0–55 rpm; dispersion 0–2200 rpm (11 kW VFD), tip speed up to 23.5 m/s

Hydraulic vessel lift (2.2 kW) with linear-rail guide and safety interlocks

Vacuum operation ≤-0.095 MPa via 2X-30 vacuum pump (3 kW) with buffer tank

Jacket cooling/heating via water (G1" inlet/outlet)

Mechanical seal (SiC-S + fluoro-rubber) for shaft; O-ring static seals (silicone/FKM/NBR)

Temperature measurement 0–300 °C via wall-mounted probe in direct material contact

PLC cabinet with VFD, temperature display/control, lift control, vacuum, light, e-stop

G2" (DN50) bottom discharge ball valve

Three-action mixing (planetary + high-shear dispersion + wall scraping) handles high-viscosity pastes other mixers can't

Full vacuum + jacketed temperature control gives de-aerated, temperature-controlled batches in one step

Hydraulic vessel lift with safety interlocks speeds changeover and protects operators

All product-contact parts SUS304 with mirror-polished interior — GMP-ready

Dual VFD drives independently tune stirring and dispersion to recipe

Built with name-brand components (NSK bearings, Taiwan TECO motors, Sifang VFD) for reliability

Applications

Pharmaceutical creams, ointments, gels and high-viscosity suspensions

Cosmetics: foundations, lipsticks, hair colorants, masks

Adhesives and sealants (silicone, polyurethane, epoxy)

Battery slurries and electronic pastes

Specialty inks and coatings

Food: chocolate, peanut butter, fillings (with sanitary spec)

Industrial pastes, lubricants and grease formulations

Secteurs

Pharmaceutique

Cosmetics & Personal Care

Adhesives & Sealants

Battery / New Energy

Electronic Materials

Specialty Chemicals

Food (with sanitary upgrade)

Marques des composants

Stirring gear motor: 11 kW Changzhou Guomao Guotai / Taiwan TECO

Dispersion motor: Taiwan TECO

VFDs: Sifang (Wuxi) 11 kW

Temperature: Taiwan Hequan (thermocouple)

Bearings: NSK

Rotary seal: Taiwan

Hydraulic cylinder 140/100/750: Wuxi (seals from Taiwan)

Hydraulic station: Wuxi (pump 10 cc/rev, 80 L tank, 2.2 kW motor)

Low-voltage electrical: Chint

Mechanical seal: Shanghai

Lubricant: Great Wall 7412 grease

Vacuum pump 2X-30 (water-circulation): Wuxi Sifang / Shandong Boshan

SED

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Nettoyage et entretien

Lower vessel via hydraulic lift, remove discharge through G2" (DN50) ball valve, then access mirror-polished SUS304 interior for CIP/manual cleaning. Inspect O-rings (silicone/FKM/NBR), mechanical seal (SiC-S + fluoro-rubber), scraper Teflon edge and timing belt periodically; spares included as wear parts. Lubricate high-speed bearings with Great Wall 7412 grease.