SED-100XJB-A
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SED-100XJB-A
SED · SED-100XJB-A · Hervorgehoben
SED-100XJB-A — Planetary Mixer / Dual-Planetary Vacuum Mixer
Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English
The SED-100XJB-A is a 100-liter dual planetary vacuum mixer with hydraulic vessel lift, designed for high-viscosity pastes, slurries, adhesives, sealants and pharmaceutical/cosmetic creams. Two stirring blades plus a wal
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Lieferzeit
Auf Anfrage
Durchsatz
35 L (effective batch volume)
Funktionsweise
Two saw-tooth dispersion discs mounted on a high-speed shaft both rotate (self-rotation up to 2200 rpm) and revolve (planetary motion 0–35 rpm) inside a sealed SUS304 jacketed vessel. Simultaneously two low-speed stirring blades (0–55 rpm) plus a wall scraper sweep the entire volume with a small clearance (2–4 mm to bottom, ~4 mm to wall), eliminating dead zones. Combined kneading and high-shear dispersion under vacuum (≤-0.095 MPa) produces homogeneous, de-aerated mixing of high-viscosity pastes. The vessel can be raised/lowered hydraulically for charging and cleaning.
Prozessbeschreibung
1Two saw-tooth dispersion discs mounted on a high-speed shaft both rotate (self-rotation up to 2200 rpm) and revolve (planetary motion 0–35 rpm) inside a sealed SUS304 jacketed vessel.
2Simultaneously two low-speed stirring blades (0–55 rpm) plus a wall scraper sweep the entire volume with a small clearance (2–4 mm to bottom, ~4 mm to wall), eliminating dead zones.
3Combined kneading and high-shear dispersion under vacuum (≤-0.095 MPa) produces homogeneous, de-aerated mixing of high-viscosity pastes.
4The vessel can be raised/lowered hydraulically for charging and cleaning.
Technische Daten
Technische Daten für Variante: SED-100XJB-A 100 L working volume
Technische Daten
Modell
SED-100XJB-A
Durchsatz
35 L (effective batch volume)
Spannung
380V/50Hz/3-phase; control 220V
Versorgung
380 V / 50 Hz / 3-phase main power (control 220 V); cooling/heating water connection G1" inlet/outlet on jacket; vacuum source provided by built-in 2X-30 pump (3 kW) with buffer tank; total connected motor load: 7.5 (stirring) + 11 (dispersion) + 2.2 (hydraulic) + 3 (vacuum) ≈ 23.7 kW.
Konformitätsangaben
All product-contact surfaces SUS304 with mirror-polished interior and inert elastomer seals (silicone/EPDM/FKM/NBR options) — suitable for pharma and cosmetic GMP. Customer must specify sanitary upgrade for food applications.
Abmessungen
Gewicht
1500 kg
Aufstellfläche
Approximate weight 1500 kg; vessel diameter Φ650 mm × 450 mm height. Footprint not specified explicitly in spec — confirm with vendor based on hydraulic-lift extended dimensions.
Werkstoffe
Kontaktwerkstoffe
SUS304 (vessel inner wall mirror-polished, lid, stirring blades, dispersion discs/shaft, scraper); scraper face Teflon; O-ring seals: silicone/EPDM or fluoro-rubber per duty
Gehäusewerkstoffe
Medium-thickness painted carbon-steel structural frame; SUS304 jacketed mixing vessel; SUS304 lid (kettle cover) with Φ200 charging port, sight glass, light port and vacuum gauge
Wesentliche Merkmale
Working capacity 100 L (design 140 L); jacketed SUS304 vessel Φ650 × 450 mm
Dual planetary stirring + dual high-speed dispersion + wall scraper, no dead zones
Stirring revolution 0–35 rpm (7.5 kW VFD); blade rotation 0–55 rpm; dispersion 0–2200 rpm (11 kW VFD), tip speed up to 23.5 m/s
Hydraulic vessel lift (2.2 kW) with linear-rail guide and safety interlocks
Vacuum operation ≤-0.095 MPa via 2X-30 vacuum pump (3 kW) with buffer tank
Jacket cooling/heating via water (G1" inlet/outlet)
Mechanical seal (SiC-S + fluoro-rubber) for shaft; O-ring static seals (silicone/FKM/NBR)
Temperature measurement 0–300 °C via wall-mounted probe in direct material contact
PLC cabinet with VFD, temperature display/control, lift control, vacuum, light, e-stop
G2" (DN50) bottom discharge ball valve
Three-action mixing (planetary + high-shear dispersion + wall scraping) handles high-viscosity pastes other mixers can't
Full vacuum + jacketed temperature control gives de-aerated, temperature-controlled batches in one step
Hydraulic vessel lift with safety interlocks speeds changeover and protects operators
All product-contact parts SUS304 with mirror-polished interior — GMP-ready
Dual VFD drives independently tune stirring and dispersion to recipe
Built with name-brand components (NSK bearings, Taiwan TECO motors, Sifang VFD) for reliability
Anwendungen
Pharmaceutical creams, ointments, gels and high-viscosity suspensions
Cosmetics: foundations, lipsticks, hair colorants, masks
Adhesives and sealants (silicone, polyurethane, epoxy)
Battery slurries and electronic pastes
Specialty inks and coatings
Food: chocolate, peanut butter, fillings (with sanitary spec)
Industrial pastes, lubricants and grease formulations
Branchen
Pharma
Cosmetics & Personal Care
Adhesives & Sealants
Battery / New Energy
Electronic Materials
Specialty Chemicals
Food (with sanitary upgrade)
Komponentenhersteller
Stirring gear motor: 11 kW Changzhou Guomao Guotai / Taiwan TECO
Dispersion motor: Taiwan TECO
VFDs: Sifang (Wuxi) 11 kW
Temperature: Taiwan Hequan (thermocouple)
Bearings: NSK
Rotary seal: Taiwan
Hydraulic cylinder 140/100/750: Wuxi (seals from Taiwan)
Hydraulic station: Wuxi (pump 10 cc/rev, 80 L tank, 2.2 kW motor)
Low-voltage electrical: Chint
Mechanical seal: Shanghai
Lubricant: Great Wall 7412 grease
Vacuum pump 2X-30 (water-circulation): Wuxi Sifang / Shandong Boshan
SED
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Reinigung und Wartung
Lower vessel via hydraulic lift, remove discharge through G2" (DN50) ball valve, then access mirror-polished SUS304 interior for CIP/manual cleaning. Inspect O-rings (silicone/FKM/NBR), mechanical seal (SiC-S + fluoro-rubber), scraper Teflon edge and timing belt periodically; spares included as wear parts. Lubricate high-speed bearings with Great Wall 7412 grease.
Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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