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SED-1000GB-E

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SED-1000GB-E

SED · SED-1000GB-E · En vedette

SED-1000GB-E

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SED-1000GB-E High Efficiency Tablet Film Coating Machine — drum-type, fully explosion-proof film and sugar coater. 1000 L drum (Ø1580 mm), variable-speed coating pan (0–12 rpm), 100,000-class hot air cabinet (G4/F8/H13 +

21 CFR Part 11 (electronic signature, audit trail)GMP construction100,000-class cleanroom hot air supply (DOP-tested H13 HEPA)Explosion-proof motors (EXd)

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Délai de livraison

Sur devis

Cadence

1000 L (max tablet drum capacity)

Fonctionnement

Tablet cores tumble in the rotating coating drum following continuous complex trajectories. PLC-controlled peristaltic (or self-developed) pump and 8 spray guns mist coating medium onto the tablet bed per recipe. 100,000-class filtered hot air (~80 °C) penetrates the bed and is drawn out the bottom by the explosion-proof exhaust fan (after dust removal), forming a smooth solid film on each core. Process parameters (drum negative pressure, hot-air volume, temperature, spray flow rate) are all quantified and PLC-controlled to minimise batch-to-batch variation.

Processus de fonctionnement

1Tablet cores tumble in the rotating coating drum following continuous complex trajectories.

2PLC-controlled peristaltic (or self-developed) pump and 8 spray guns mist coating medium onto the tablet bed per recipe.

3100,000-class filtered hot air (~80 °C) penetrates the bed and is drawn out the bottom by the explosion-proof exhaust fan (after dust removal), forming a smooth solid film on each core.

4Process parameters (drum negative pressure, hot-air volume, temperature, spray flow rate) are all quantified and PLC-controlled to minimise batch-to-batch variation.

Caractéristiques techniques

Caractéristiques de la variante : SED-1000GB-E drum 1000 L

Caractéristiques

Modèle

SED-1000GB-E

Cadence

1000 L (max tablet drum capacity)

Tension

Three-phase five-wire (380 V / 50 Hz)

Fluides et énergie

Compressed air ≥0.4 MPa @ 3.5 m³/min; process water ≥0.15 MPa, 1½" pipe; steam ≥0.4 MPa @ 400 kg/h (if steam-heated, 47 kW electrical); pure electric heating draws 177 kW total; three-phase five-wire 380 V/50 Hz.

Détails de conformité

21 CFR Part 11 via Siemens TP1200 + S7-1200 + electronic signature + printer; HEPA H13 / DOP-tested hot air; mirror-polished 316L contact for GMP; full explosion-proof package including positive-pressure HMI cabinet, EX motors, EX inverters, EX viewing lamp.

Puissance

47 kW

Pression d’air

Compressed air >=0.4 MPa @ 3.5 m^3/min; process water >=0.15 MPa (1-1/2"); steam >=0.4 MPa @ 400 kg/h (when steam-heated)

Dimensions

Longueur

2500 mm

Largeur

3100 mm

Hauteur

2800 mm

Poids

4000 kg

Emprise au sol

Main unit 2500×3100 mm; hot air cabinet 2000×1350 mm; exhaust cabinet 3000×1115 mm — total approx. 7.5×3.1 m floor area plus clearances.

Matériaux

Matériaux en contact

316L stainless steel (drum interior, mixing tank interior, spray guns, syrup pipework — mirror polished)

Matériaux du bâti

304 stainless steel (cabinets, discharging hopper, ducting, CIP piping); acrylic glass (viewing window); foamed silicone (door seals)

Caractéristiques principales

Coating drum 1000 L, Ø1580 mm, feed port Ø570 mm, 0–12 rpm VFD

Streamlined deflector blade design — uniform mixing, minimal tablet attrition

Self-developed anti-blocking spray guns (8 ea); Schlick imported guns optional

100,000-class hot air cabinet: G4 + F8 + H13 + DOP-tested

Hot air ~80 °C; PID temperature control ±2 °C

Hot-air fan 11 kW @ 10,000 m³/h; exhaust fan 22 kW @ 20,000 m³/h

Punch-hole coating drum (stainless steel plate, 40% open area, no burrs)

8 fixed CIP spray heads + 1 detachable drum spray head (optional CIP system)

Siemens TP1200 touchscreen + S7-1200 ST30 PLC

21 CFR Part 11 electronic signature, user management, audit trail, printer

Positive-pressure explosion-proof HMI cabinet

316L contact surfaces (drum interior, mixing tank, spray guns, pipework — mirror polished)

Dual-purpose: film coating AND sugar coating in one machine

Big-drum / small-tablet capability via adjustable exhaust baffle + low-profile blades

Fully explosion-proof for organic-solvent coating (EX motors throughout)

Dual-purpose film + sugar coating in one machine

Pharma-grade GMP construction (mirror-polished interiors, 316L contact)

Quality global brands: Siemens PLC/HMI, Danfoss/Delta inverters, Schneider relays/breakers

Optional CIP system saves cleaning labor and supports validation

21 CFR Part 11 ready — supports FDA-regulated manufacturing

Established product since 1992, upgraded to E-type, exported to Europe, Australia, Southeast Asia

Applications

Pharmaceutical tablet film coating

Pharmaceutical sugar coating

Functional / enteric coatings

Pellet coating (with dropper option)

Secteurs

Pharmaceutical manufacturing (oral solid dose)

Nutraceutical / health food

Confectionery (sugar coating)

Marques des composants

Touchscreen / PLC: Siemens (TP1200 / S7-1200 ST30)

Host inverter: Danfoss VLT2975 7.5 kW

Exhaust inverter: Delta VFD110B43A 22 kW + VFD055B43A 7.5 kW

Hot-air inverter: Panasonic BFV00072G 0.75 kW

Relays / contactors / breakers: Schneider

Pneumatic valves / filter regulators: AirTac (4V210-08, AFC2000-M)

Pressure gauge: SMC R1/4

Angle sensor: TURCK RI360

Explosion-proof motors: Zhejiang explosion-proof motor factory

SED

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Conformité

21 CFR Part 11 (electronic signature, audit trail)

GMP construction

100,000-class cleanroom hot air supply (DOP-tested H13 HEPA)

Explosion-proof motors (EXd)

Nettoyage et entretien

CIP standard layout: 5 fixed spray heads between machine body and coating drum, 1 detachable drum spray head; collection tank with overflow/drain/circulating/bottom-drain valves; pressurised booster pump from cleaning station; multiple programs storable on HMI; compressed-air purge then hot-air dry of pipeline and main machine.