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SED-1000GB-E
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SED-1000GB-E
SED · SED-1000GB-E · Destacado
SED-1000GB-E
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SED-1000GB-E High Efficiency Tablet Film Coating Machine — drum-type, fully explosion-proof film and sugar coater. 1000 L drum (Ø1580 mm), variable-speed coating pan (0–12 rpm), 100,000-class hot air cabinet (G4/F8/H13 +
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Plazo de entrega
Consultar
Capacidad de producción
1000 L (max tablet drum capacity)
Funcionamiento
Tablet cores tumble in the rotating coating drum following continuous complex trajectories. PLC-controlled peristaltic (or self-developed) pump and 8 spray guns mist coating medium onto the tablet bed per recipe. 100,000-class filtered hot air (~80 °C) penetrates the bed and is drawn out the bottom by the explosion-proof exhaust fan (after dust removal), forming a smooth solid film on each core. Process parameters (drum negative pressure, hot-air volume, temperature, spray flow rate) are all quantified and PLC-controlled to minimise batch-to-batch variation.
Proceso de funcionamiento
1Tablet cores tumble in the rotating coating drum following continuous complex trajectories.
2PLC-controlled peristaltic (or self-developed) pump and 8 spray guns mist coating medium onto the tablet bed per recipe.
3100,000-class filtered hot air (~80 °C) penetrates the bed and is drawn out the bottom by the explosion-proof exhaust fan (after dust removal), forming a smooth solid film on each core.
4Process parameters (drum negative pressure, hot-air volume, temperature, spray flow rate) are all quantified and PLC-controlled to minimise batch-to-batch variation.
Especificaciones técnicas
Especificaciones de la variante: SED-1000GB-E drum 1000 L
Especificaciones
Modelo
SED-1000GB-E
Capacidad de producción
1000 L (max tablet drum capacity)
Tensión
Three-phase five-wire (380 V / 50 Hz)
Suministros
Compressed air ≥0.4 MPa @ 3.5 m³/min; process water ≥0.15 MPa, 1½" pipe; steam ≥0.4 MPa @ 400 kg/h (if steam-heated, 47 kW electrical); pure electric heating draws 177 kW total; three-phase five-wire 380 V/50 Hz.
Detalles de conformidad
21 CFR Part 11 via Siemens TP1200 + S7-1200 + electronic signature + printer; HEPA H13 / DOP-tested hot air; mirror-polished 316L contact for GMP; full explosion-proof package including positive-pressure HMI cabinet, EX motors, EX inverters, EX viewing lamp.
Potencia
47 kW
Presión de aire
Compressed air >=0.4 MPa @ 3.5 m^3/min; process water >=0.15 MPa (1-1/2"); steam >=0.4 MPa @ 400 kg/h (when steam-heated)
Dimensiones
Longitud
2500 mm
Anchura
3100 mm
Altura
2800 mm
Peso
4000 kg
Superficie de instalación
Main unit 2500×3100 mm; hot air cabinet 2000×1350 mm; exhaust cabinet 3000×1115 mm — total approx. 7.5×3.1 m floor area plus clearances.
Materiales
Materiales en contacto
316L stainless steel (drum interior, mixing tank interior, spray guns, syrup pipework — mirror polished)
Materiales del cuerpo
304 stainless steel (cabinets, discharging hopper, ducting, CIP piping); acrylic glass (viewing window); foamed silicone (door seals)
Características principales
Coating drum 1000 L, Ø1580 mm, feed port Ø570 mm, 0–12 rpm VFD
Streamlined deflector blade design — uniform mixing, minimal tablet attrition
Self-developed anti-blocking spray guns (8 ea); Schlick imported guns optional
100,000-class hot air cabinet: G4 + F8 + H13 + DOP-tested
Hot air ~80 °C; PID temperature control ±2 °C
Hot-air fan 11 kW @ 10,000 m³/h; exhaust fan 22 kW @ 20,000 m³/h
Punch-hole coating drum (stainless steel plate, 40% open area, no burrs)
8 fixed CIP spray heads + 1 detachable drum spray head (optional CIP system)
Siemens TP1200 touchscreen + S7-1200 ST30 PLC
21 CFR Part 11 electronic signature, user management, audit trail, printer
Positive-pressure explosion-proof HMI cabinet
316L contact surfaces (drum interior, mixing tank, spray guns, pipework — mirror polished)
Dual-purpose: film coating AND sugar coating in one machine
Big-drum / small-tablet capability via adjustable exhaust baffle + low-profile blades
Fully explosion-proof for organic-solvent coating (EX motors throughout)
Dual-purpose film + sugar coating in one machine
Pharma-grade GMP construction (mirror-polished interiors, 316L contact)
Quality global brands: Siemens PLC/HMI, Danfoss/Delta inverters, Schneider relays/breakers
Optional CIP system saves cleaning labor and supports validation
21 CFR Part 11 ready — supports FDA-regulated manufacturing
Established product since 1992, upgraded to E-type, exported to Europe, Australia, Southeast Asia
Aplicaciones
Pharmaceutical tablet film coating
Pharmaceutical sugar coating
Functional / enteric coatings
Pellet coating (with dropper option)
Sectores
Pharmaceutical manufacturing (oral solid dose)
Nutraceutical / health food
Confectionery (sugar coating)
Marcas de componentes
Touchscreen / PLC: Siemens (TP1200 / S7-1200 ST30)
Host inverter: Danfoss VLT2975 7.5 kW
Exhaust inverter: Delta VFD110B43A 22 kW + VFD055B43A 7.5 kW
Hot-air inverter: Panasonic BFV00072G 0.75 kW
Relays / contactors / breakers: Schneider
Pneumatic valves / filter regulators: AirTac (4V210-08, AFC2000-M)
Pressure gauge: SMC R1/4
Angle sensor: TURCK RI360
Explosion-proof motors: Zhejiang explosion-proof motor factory
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
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Conformidad
21 CFR Part 11 (electronic signature, audit trail)
GMP construction
100,000-class cleanroom hot air supply (DOP-tested H13 HEPA)
Explosion-proof motors (EXd)
Limpieza y mantenimiento
CIP standard layout: 5 fixed spray heads between machine body and coating drum, 1 detachable drum spray head; collection tank with overflow/drain/circulating/bottom-drain valves; pressurised booster pump from cleaning station; multiple programs storable on HMI; compressed-air purge then hot-air dry of pipeline and main machine.
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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