Accueil / Équipements / Stérilisateur / SED-0.8MJQ-A Auto Water-Spray Retort (Preheated Full-Spray Sterilizer, 4.5 m³)
SED-0.8MJQ-A
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SED-0.8MJQ-A
SED · SED-0.8MJQ-A · En vedette
SED-0.8MJQ-A — SED-0.8MJQ-A Auto Water-Spray Retort
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-0.8MJQ-A auto water-spray retort (preheated full-spray sterilization vessel). Main vessel DN1200 × 3600 mm, capacity 4.5 m³; preheating tank 700 × 1800 mm, 0.8 m³. Vessel material S30408 stainless steel (5 mm thickne
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Fonctionnement
Process water is heated by steam injected through Spirax Sarco diaphragm valves, then circulated by a Kaiquan low-head / high-flow pump to the top spray distribution pipe (laser-cut, 1:2 split inlet) for uniform full-basket water spraying. Heating phase raises load temperature to sterilization temperature (up to 143 °C). A Daniel plate heat exchanger enables rapid cool-down. The preheating tank (0.8 m³) preheats the process water before use to reduce cycle time. Steam control uses a large + small valve combination for ±0.3 °C accuracy.
Processus de fonctionnement
1Process water is heated by steam injected through Spirax Sarco diaphragm valves, then circulated by a Kaiquan low-head / high-flow pump to the top spray distribution pipe (laser-cut, 1:2 split inlet) for uniform full-basket water spraying.
2Heating phase raises load temperature to sterilization temperature (up to 143 °C).
3A Daniel plate heat exchanger enables rapid cool-down.
4The preheating tank (0.8 m³) preheats the process water before use to reduce cycle time.
5Steam control uses a large + small valve combination for ±0.3 °C accuracy.
Caractéristiques techniques
Caractéristiques de la variante : SED-0.8MJQ-A
Caractéristiques
Modèle
SED-0.8MJQ-A
Tension
380V
Fluides et énergie
Steam (boiler) — for heating process water; Cooling water (cooling tower + cooling pond/tank) — for rapid cool-down via plate heat exchanger; Compressed air — for pneumatic valves and door interlock; Electrical: 380V, 8 kW.
Détails de conformité
Pressure vessel components and safety devices certified by China National Quality Inspection Bureau. Optional EU CE-PED / ASME certification available at additional cost.
Puissance
8 kW
Pression d’air
0.44 Mpa
Dimensions
Longueur
5300 mm
Largeur
1700 mm
Hauteur
2600 mm
Emprise au sol
Equipment footprint 5300 × 1700 × 2600 mm. Auxiliary equipment required nearby: air compressor + air receiver tank, boiler, cooling tower, cooling pond/tank.
Matériaux
Matériaux en contact
S30408 stainless steel (vessel, heads, internal piping, circulation pipes, water-distribution components); 304 stainless steel (food baskets, partitions, transport carts)
Matériaux du bâti
S30408 stainless steel cylinder (5 mm thickness); stainless mesh + aluminum silicate + polyurethane multilayer insulation
Caractéristiques principales
DN1200 × 3600 mm main vessel, 4.5 m³ capacity; preheating tank 700 × 1800 mm, 0.8 m³
Max working temperature 143 °C, working/design pressure 0.35 MPa
5 mm S30408 SS vessel with TISCO coil; 304 SS piping throughout
Laser-cut hole-first then roll-and-weld manufacturing — prevents plasma damage to chamber
Red-flame deep-penetration automatic double-sided welding for crack-resistant joints (>10-year service life)
High-frequency aging vibration treatment removes ~95% of welding stress
Triple safety interlock (pneumatic + manual + automatic) — door cannot open under pressure
Anti-corrosion treated stainless surfaces resist chlorine-rich cooling water
Negative-pressure safety device prevents vacuum collapse during cooling
Power-off memory restores program at last step on power restoration
Linear steam control with large + small valve combination — ±0.3 °C accuracy, lower steam consumption
Top spray water-flow equalizer (1:2 inlet split) for uniform heat distribution
Daniel plate heat exchanger for rapid cool-down
Multilayer insulation (stainless mesh + aluminum silicate + polyurethane); outer surface < 40 °C
Multi-level password protection for process recipes (Siemens PLC)
Cloud interconnection / remote diagnostics support
Includes 8 × 1200# food baskets, 80 × partitions and 8 × transport carts (all 304SS)
Premium build — laser cutting, double-sided automatic welding, aging vibration stress-relief give >10-year service life
Best-in-class instrumentation: Siemens PLC/HMI, JUMO Pt100, HUBA pressure sensors, Spirax Sarco valves
±0.3 °C control accuracy with energy-saving linear steam control
Triple-interlocked safety door — operator-safe even under misuse
Cloud-connected — remote troubleshooting reduces downtime
Applications
Sterilization / retort processing of food and beverage cans, jars and pouches
Sterilization of walnut juice and similar large-volume liquid products
Bottled / canned food terminal sterilization
Soft pouches, vacuum-pack ready meals, ham / sausage, juice / beverage retorting
Secteurs
Food and beverage processing
Canned / packaged food manufacturing
Ready-meal / convenience food
Pharmaceutical (large-volume liquid sterilization)
Marques des composants
Siemens Germany (PLC main + digital/analog expansion modules, HMI touch screen)
JUMO Germany (temperature sensors / Pt100)
HUBA Switzerland (pressure sensors)
Spirax Sarco UK (diaphragm valves, steam traps)
Derry Germany (pneumatic butterfly valves, 3 million-cycle actuator)
ESG Denmark (pneumatic angle-seat valves, check valves, manual globe valves)
Schneider France (AC contactors, LC series)
OKM Japan (solenoid valves)
Mingwei Taiwan (LRS switching power supply)
Metalwork Italy (one-way valve)
Kaiquan Shanghai (circulating water pump)
Daniel China (plate heat exchanger)
Haisheng Jinhuan Zhejiang (meshing-tooth quick-opening flange, S30408II)
Weide Jiangsu (butterfly head, Japanese stamping technology)
TISCO China (S30408 stainless coil)
FANYANG Shanghai (paper recorder)
Huifeng Qingdao (positive-pressure release device)
Donghang Shandong (pressure gauges)
Changxin Shandong (mercury thermometer 40–150 °C)
TWSNS Zhejiang (oil/water separator AC3010)
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
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Conformité
China pressure vessel inspection (Quality Inspection Bureau certified safety devices)
EU CE-PED / ASME (optional, additional cost)
Nettoyage et entretien
Cooling-water distribution pipe is laser-cut and welded with side supports allowing disassembly for cleaning at any time. Anti-corrosion treated stainless steel surfaces for easy maintenance.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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