Startseite / Maschinen / Sterilisator / SED-0.8MJQ-A Auto Water-Spray Retort (Preheated Full-Spray Sterilizer, 4.5 m³)
SED-0.8MJQ-A
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SED-0.8MJQ-A
SED · SED-0.8MJQ-A · Hervorgehoben
SED-0.8MJQ-A — SED-0.8MJQ-A Auto Water-Spray Retort
Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English
SED-0.8MJQ-A auto water-spray retort (preheated full-spray sterilization vessel). Main vessel DN1200 × 3600 mm, capacity 4.5 m³; preheating tank 700 × 1800 mm, 0.8 m³. Vessel material S30408 stainless steel (5 mm thickne
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Durchsatz
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Funktionsweise
Process water is heated by steam injected through Spirax Sarco diaphragm valves, then circulated by a Kaiquan low-head / high-flow pump to the top spray distribution pipe (laser-cut, 1:2 split inlet) for uniform full-basket water spraying. Heating phase raises load temperature to sterilization temperature (up to 143 °C). A Daniel plate heat exchanger enables rapid cool-down. The preheating tank (0.8 m³) preheats the process water before use to reduce cycle time. Steam control uses a large + small valve combination for ±0.3 °C accuracy.
Prozessbeschreibung
1Process water is heated by steam injected through Spirax Sarco diaphragm valves, then circulated by a Kaiquan low-head / high-flow pump to the top spray distribution pipe (laser-cut, 1:2 split inlet) for uniform full-basket water spraying.
2Heating phase raises load temperature to sterilization temperature (up to 143 °C).
3A Daniel plate heat exchanger enables rapid cool-down.
4The preheating tank (0.8 m³) preheats the process water before use to reduce cycle time.
5Steam control uses a large + small valve combination for ±0.3 °C accuracy.
Technische Daten
Technische Daten für Variante: SED-0.8MJQ-A
Technische Daten
Modell
SED-0.8MJQ-A
Spannung
380V
Versorgung
Steam (boiler) — for heating process water; Cooling water (cooling tower + cooling pond/tank) — for rapid cool-down via plate heat exchanger; Compressed air — for pneumatic valves and door interlock; Electrical: 380V, 8 kW.
Konformitätsangaben
Pressure vessel components and safety devices certified by China National Quality Inspection Bureau. Optional EU CE-PED / ASME certification available at additional cost.
Leistung
8 kW
Luftdruck
0.44 Mpa
Abmessungen
Länge
5300 mm
Breite
1700 mm
Höhe
2600 mm
Aufstellfläche
Equipment footprint 5300 × 1700 × 2600 mm. Auxiliary equipment required nearby: air compressor + air receiver tank, boiler, cooling tower, cooling pond/tank.
Werkstoffe
Kontaktwerkstoffe
S30408 stainless steel (vessel, heads, internal piping, circulation pipes, water-distribution components); 304 stainless steel (food baskets, partitions, transport carts)
Gehäusewerkstoffe
S30408 stainless steel cylinder (5 mm thickness); stainless mesh + aluminum silicate + polyurethane multilayer insulation
Wesentliche Merkmale
DN1200 × 3600 mm main vessel, 4.5 m³ capacity; preheating tank 700 × 1800 mm, 0.8 m³
Max working temperature 143 °C, working/design pressure 0.35 MPa
5 mm S30408 SS vessel with TISCO coil; 304 SS piping throughout
Laser-cut hole-first then roll-and-weld manufacturing — prevents plasma damage to chamber
Red-flame deep-penetration automatic double-sided welding for crack-resistant joints (>10-year service life)
High-frequency aging vibration treatment removes ~95% of welding stress
Triple safety interlock (pneumatic + manual + automatic) — door cannot open under pressure
Anti-corrosion treated stainless surfaces resist chlorine-rich cooling water
Negative-pressure safety device prevents vacuum collapse during cooling
Power-off memory restores program at last step on power restoration
Linear steam control with large + small valve combination — ±0.3 °C accuracy, lower steam consumption
Top spray water-flow equalizer (1:2 inlet split) for uniform heat distribution
Daniel plate heat exchanger for rapid cool-down
Multilayer insulation (stainless mesh + aluminum silicate + polyurethane); outer surface < 40 °C
Multi-level password protection for process recipes (Siemens PLC)
Cloud interconnection / remote diagnostics support
Includes 8 × 1200# food baskets, 80 × partitions and 8 × transport carts (all 304SS)
Premium build — laser cutting, double-sided automatic welding, aging vibration stress-relief give >10-year service life
Best-in-class instrumentation: Siemens PLC/HMI, JUMO Pt100, HUBA pressure sensors, Spirax Sarco valves
±0.3 °C control accuracy with energy-saving linear steam control
Triple-interlocked safety door — operator-safe even under misuse
Cloud-connected — remote troubleshooting reduces downtime
Anwendungen
Sterilization / retort processing of food and beverage cans, jars and pouches
Sterilization of walnut juice and similar large-volume liquid products
Bottled / canned food terminal sterilization
Soft pouches, vacuum-pack ready meals, ham / sausage, juice / beverage retorting
Branchen
Food and beverage processing
Canned / packaged food manufacturing
Ready-meal / convenience food
Pharmaceutical (large-volume liquid sterilization)
Komponentenhersteller
Siemens Germany (PLC main + digital/analog expansion modules, HMI touch screen)
JUMO Germany (temperature sensors / Pt100)
HUBA Switzerland (pressure sensors)
Spirax Sarco UK (diaphragm valves, steam traps)
Derry Germany (pneumatic butterfly valves, 3 million-cycle actuator)
ESG Denmark (pneumatic angle-seat valves, check valves, manual globe valves)
Schneider France (AC contactors, LC series)
OKM Japan (solenoid valves)
Mingwei Taiwan (LRS switching power supply)
Metalwork Italy (one-way valve)
Kaiquan Shanghai (circulating water pump)
Daniel China (plate heat exchanger)
Haisheng Jinhuan Zhejiang (meshing-tooth quick-opening flange, S30408II)
Weide Jiangsu (butterfly head, Japanese stamping technology)
TISCO China (S30408 stainless coil)
FANYANG Shanghai (paper recorder)
Huifeng Qingdao (positive-pressure release device)
Donghang Shandong (pressure gauges)
Changxin Shandong (mercury thermometer 40–150 °C)
TWSNS Zhejiang (oil/water separator AC3010)
SED
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Konformität
China pressure vessel inspection (Quality Inspection Bureau certified safety devices)
EU CE-PED / ASME (optional, additional cost)
Reinigung und Wartung
Cooling-water distribution pipe is laser-cut and welded with side supports allowing disassembly for cleaning at any time. Anti-corrosion treated stainless steel surfaces for easy maintenance.
Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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