Inicio / Equipos / Línea de dosificación servo de gominolas pequeña/mediana (RTJX/RTJX1/RTJX2, 50–150 kg/h) / Servo Pectin Gummy Depositing Production Line

SED-80RTJX1-B

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SED-80RTJX1-B

SED · SED-80RTJX1-B · 1 unidades vendidas

SED-80RTJX1-B — Servo Pectin Gummy Depositing Production Line

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SED-80RTJX1-B (pectin) is a fully-servo pectin gummy candy depositing production line — a sanitary continuous line that produces uniform-size pectin jellies at 50-80 kg/h. The line consists of a 220L electromagnetic cook

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Plazo de entrega

Consultar

Capacidad de producción

50–80 kg/h

Funcionamiento

Continuous depositing of pectin gummies: 1) Sugar/syrup batch is melted in 220L electromagnetic-heated cooker (105-120°C cooking, oil 150-200°C) with 0.75kW agitator. 2) Lobe transfer pump moves syrup to a 300L jacketed storage tank (80-90°C) with 6kW electric heating and 0.75kW mixer. 3) Discharge lobe pump feeds the depositor hopper (60-150°C settable). 4) Twin-color servo depositor (2x1.5kW servo motors) doses 2-12g per cavity into Teflon-coated aluminum molds; depositor head auto-tracks with 1kW servo; 5-route 5.5kW depositor temperature control. 5) In-line color/flavor mixers (2x0.37kW) and 4 dosing pumps (4L/h max each) blend additives just before depositing. 6) Filled molds travel through a cooling tunnel cooled by MT64 5HP compressor (3.75kW) on 0.75kW conveyor, then proceed to chain-type demolding with brushes. Pneumatic oil sprayer pre-coats molds. PLC + HMI + VFD coordinate temperatures, mold speed and dosing.

Proceso de funcionamiento

1Continuous depositing of pectin gummies: 1) Sugar/syrup batch is melted in 220L electromagnetic-heated cooker (105-120°C cooking, oil 150-200°C) with 0.75kW agitator.

22) Lobe transfer pump moves syrup to a 300L jacketed storage tank (80-90°C) with 6kW electric heating and 0.75kW mixer.

33) Discharge lobe pump feeds the depositor hopper (60-150°C settable).

44) Twin-color servo depositor (2x1.5kW servo motors) doses 2-12g per cavity into Teflon-coated aluminum molds; depositor head auto-tracks with 1kW servo; 5-route 5.5kW depositor temperature control.

55) In-line color/flavor mixers (2x0.37kW) and 4 dosing pumps (4L/h max each) blend additives just before depositing.

66) Filled molds travel through a cooling tunnel cooled by MT64 5HP compressor (3.75kW) on 0.75kW conveyor, then proceed to chain-type demolding with brushes.

7Pneumatic oil sprayer pre-coats molds.

8PLC + HMI + VFD coordinate temperatures, mold speed and dosing.

Especificaciones técnicas

Especificaciones de la variante: SED-80RTJX1-B main line

Especificaciones

Modelo

SED-80RTJX1-B

Capacidad de producción

50–80 kg/h

Tensión

380V 50Hz 3 fases

Suministros

380V 50Hz 3-phase electrical supply, total power 52kW; compressed air 0.3m3/min at 0.4-0.6MPa (customer-supplied) for pneumatic oil sprayer; potable water for storage-tank jacket (refill every ~3 days); R404 refrigerant for cooling tunnel air conditioner (installed onsite).

Detalles de conformidad

Food-contact parts in 304 stainless steel or H62 brass per quote notes; designed for sanitary continuous gummy production. Optional dehumidifier carries China 3C compulsory certification.

Potencia

52 kW

Presión de aire

Compressed air supply 0.3 m^3/min at 0.4-0.6 MPa (customer-supplied)

Dimensiones

Longitud

6000 mm

Anchura

1000 mm

Altura

2000 mm

Peso

2000 kg

Superficie de instalación

Depositor + cooling tunnel main line approx. 6x1x2m, 2000kg; cooker 1050x1050x1500mm, 200kg; storage tank 700x700x1650mm, 150kg; lobe pump 780x390x350mm, 120kg each. Cooling-tunnel air conditioner shipped detached — requires onsite refrigerant (R404) installation by HVAC technician. Cooling tunnel operating environment: <25°C, <50% RH.

Materiales

Materiales en contacto

304 stainless steel for all material/syrup-contact parts (cooker, storage tank, lobe pumps, hopper, outlet pipe); H62 brass for some food-contact parts; Teflon-coated aluminum alloy molds

Materiales del cuerpo

304 stainless steel cooker (1050 x 1050 x 1500 mm, 200 kg) and storage tank (700 x 700 x 1650 mm, 150 kg); 304 stainless steel main line frame (transmission shafts, cams, chains, gears and standard parts excluded); painted carbon steel cooling tunnel housing

Características principales

Production capacity 50-80 kg/h

Depositing stroke 45-55/min

Candy weight 2-12g per piece

Twin-color servo depositor (2x1.5kW servo)

Depositor head auto-tracking via 1kW servo

5-route depositor temperature control (5.5kW)

Mold transmission with VFD speed adjust (1.5kW)

In-line dynamic color and flavor mixer (2 sets, 0.37kW each)

4 metering dosing pumps (4L/h max each, adjustable)

Cooling tunnel with MT64 5HP / 3.75kW compressor and 0.75kW conveyor belt

Chain-type demolding with brush

Pneumatic oil-spray mold pre-coat

Aluminum + Teflon molds (170 pcs/set, custom shapes)

Electromagnetic cooker 220L, 800mm top diameter, 0.75kW mixer

Jacketed storage tank 300L, 700mm top diameter, 6kW electric heater, 0.75kW mixer

Two lobe pumps 25L/min, 2m head, 1.5kW each

ABB main motors and electrical components

Mitsubishi PLC, Danfoss VFD, Kinco HMI

Taiwan TECO servo motors

Danfoss refrigeration compressor (MT64 5HP)

Fully servo-driven depositor for repeatable 2-12g candy weight

Twin-color depositing supports layered/center-shot pectin gummies

Inline dynamic color/flavor mixer enables short batch changeovers

Electromagnetic cooker offers fast, clean heating vs steam jackets

GMP/food-grade 304 stainless steel and H62 brass contact parts

ABB + Mitsubishi + Danfoss + Kinco + TECO sourced for reliability and global service

Custom mold shapes (170 cavities/set) supports brand-specific products

Aplicaciones

Pectin jelly gummy candy production

Vitamin/nutraceutical gummies

Functional pectin gummy depositing

Multi-color pectin gummy depositing

Sectores

Confitería

Nutraceutical / health products (gummy supplements)

Pharmaceutical (OTC gummies)

Marcas de componentes

ABB — main motors and electrical components

Mitsubishi (Japan) — PLC

Danfoss — frequency converter and refrigeration compressor (MT64 5HP)

Kinco — HMI touch screen

TECO (Taiwan) — servo motors

SED

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Limpieza y mantenimiento

Pre-production wash: heat the lines with hot water (95-100°C) circulated from cooker through transfer pumps and storage tank to depositor hopper, then deposit through cleaning tray; drain via cleaning-tray hole or three-way side drain valve. Storage-tank jacket water tops up every ~3 days (overflow port indicates full). End-of-day cleaning: when cooker is empty, add water immediately and heat to 95-100°C, run mixer to clean; transfer hot water to storage tank via syrup pump; run discharge pump to clean depositor hopper (approx. 10 min); repeat 2-3 times until clean.

Documentación

Ficha técnica (PDF)

Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)

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Manual del operador

Instalación, funcionamiento y diagnóstico · Documento original (inglés)

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Ficha comparativa (Estándar y Económica)

Comparación de configuraciones · Documento original (inglés)

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Protocolos IQ / OQ / PQ

Documentación de validación para conformidad GMP · Documento original (inglés)

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Protocolos FAT / SAT

Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)

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Planos CAD (STEP / IGES / DWG)

Planos de ingeniería para la instalación · Documento original (inglés)

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Certificados de calibración

Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)

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DQ (cualificación del diseño)

Protocolo completo de cualificación del diseño · Documento original (inglés)

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Certificados de materiales

Composición del acero inoxidable 316L · Documento original (inglés)

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