Inicio / Equipos / Prensa de tabletas de alta velocidad — ultracapacidad (≥46 estaciones) / High-Speed Tablet Press (Double Discharge, 83-Station)
SED-720-83GY-E
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SED-720-83GY-E
SED · SED-720-83GY-E · Destacado
SED-720-83GY-E — High-Speed Tablet Press
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SED-720-83GY-E is an automatic high-speed double-discharge rotary tablet press with 83 BB-tooling stations, dual force feeding and dual discharge chutes, two main and two pre-pressing systems each rated at 100 kN, and B&
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Plazo de entrega
Consultar
Capacidad de producción
99600–298800 tablets/hour
Funcionamiento
Double-discharge rotary tablet press: turret rotates with 83 punch stations under BB tooling. In one turret revolution, the upper and lower punches complete two cycles of powder filling, dosing, pre-pressing, main pressing, and ejection (double output). Powder is force-fed by a 3-paddle two-layer impeller central feeder driven by a VFD-controlled motor. Pre-press and main-press rollers (250 mm diameter) apply up to 100 kN each. A TEDEA gravity sensor under the press roller centerline measures every punch's pressure; the PCC control servo-adjusts filling cam to keep tablet weight within ±2%. Servo motors and synchronous motors driven by 6 encoders set positions at 0.01 mm precision. Bilayer tablet pressing is achieved by changing one set of cam tracks.
Proceso de funcionamiento
1Double-discharge rotary tablet press: turret rotates with 83 punch stations under BB tooling.
2In one turret revolution, the upper and lower punches complete two cycles of powder filling, dosing, pre-pressing, main pressing, and ejection (double output).
3Powder is force-fed by a 3-paddle two-layer impeller central feeder driven by a VFD-controlled motor.
4Pre-press and main-press rollers (250 mm diameter) apply up to 100 kN each.
5A TEDEA gravity sensor under the press roller centerline measures every punch's pressure; the PCC control servo-adjusts filling cam to keep tablet weight within ±2%.
6Servo motors and synchronous motors driven by 6 encoders set positions at 0.01 mm precision.
7Bilayer tablet pressing is achieved by changing one set of cam tracks.
Especificaciones técnicas
Especificaciones de la variante: SED-720-51GY-E (D tooling
Especificaciones
Modelo
SED-720-83GY-E
Capacidad de producción
99600–298800 tablets/hour
Suministros
Three-phase 380 V 50 Hz electrical supply for 11 kW main motor and auxiliaries; compressed air for vacuum loader (0.45–0.55 MPa); dust extraction connection (700 m³/h capacity recommended); BIJUR-grade lubrication oil and grease.
Detalles de conformidad
Smooth surfaces with no paint or electroplating in production area. Stainless steel for all product-contact parts. Electrical wires and drive devices separated from press area. Dust-proof and oil-proof seals on punch holes. 360° cleaning access.
Dimensiones
Superficie de instalación
Main machine 1300 × 1300 × 2000 mm (height ~1981 mm with 4-pillar structure); control cabinet 890 × 510 × 1200 mm. Two Φ50 dust-collection adapters at the back. Auxiliaries: SED-3000CCQ-E industrial dust collector, SED-150CCQ-E upward tablet de-duster, SED-ZKSL-E vacuum loader.
Materiales
Materiales en contacto
Stainless steel (turret, base board of feeding device, operation platform, tablet ejection chute, cabinet, safeguard doors); 2Cr13 stainless steel die table with laser quenching; Cr12MoV alloy tool steel dies; 6CrW2Si alloy tool steel punches.
Materiales del cuerpo
QT600-3 ductile iron upper and lower turret with nickel-phosphorus surface plating; HT-300 cast iron foundation board and roof board; QT450-10 ductile iron standing columns; 4-pillar structure with 140×140 mm columns; stainless steel safeguard doors.
Características principales
Double-discharge, double-press rotary design — 2 sets of pre-press + main press per revolution
83 BB-tooling stations (max tablet diameter 13 mm, highest station count in GY family)
Output 70,000–700,000 tablets/hour
Turret speed 8–80 rpm with VFD
Max main pressure 100 kN, max pre-press 100 kN
Max tablet diameter 13 mm; max length of irregular tablet 16 mm; die diameter Φ24 mm
Max filling depth 16 mm; tablet thickness 1–8 mm
Bilayer tablet capability via cam-track change
Servo-driven filling and pressure with 0.01 mm precision
B&R PCC control system, Siemens HMI touchscreen, English/Chinese menus
TEDEA gravity sensor for direct, accurate pressure detection
Auto tablet weight control (±2%) and waste-tablet rejection
No hydraulic pressing system — high-strength mechanical support avoids oil contamination
Dual BIJUR lubrication: oil for punches/dies/cam tracks, grease for bearings
3-paddle double-layer impeller central force feeder, VFD controlled
360° cleaning, GMP/FDA compliant stainless contact surfaces
Highest station count (83 BB stations) in the GY family — maximum throughput for small tablets
Double-discharge architecture roughly doubles throughput vs single-output rotary presses
Up to 700,000 tablets/hour capacity for very high-volume production
Direct-measurement TEDEA gravity sensor for superior pressure accuracy
No hydraulic pressing — eliminates oil leakage and cross-contamination risk
GMP-compliant stainless construction with 360° cleaning access
Aplicaciones
Very high-speed rotary pressing of small-diameter pharmaceutical tablets
Bilayer tablet pressing
Round and irregular shaped small tablet production
High-volume nutraceutical tabletting
Sectores
Pharmaceutical (regulated GMP/FDA production)
Nutraceutical / health products
Veterinario
Marcas de componentes
Touch screen: Siemens
I/O controller: Siemens
Frequency converter: ABB
Servo driver: Kinco
24 V power supply: MIWE
Relay: Weidmuller
Phase sequence relay: Siemens
Main switch: MOELLER
Oil lubrication pump: HERG (US BIJUR system)
Grease lubrication pump: HERG (US BIJUR system)
Main motor: WEIHAI TECHFULL 11 kW
Pressure sensor: TEDEA (Germany) gravity sensor
SED
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Conformidad
GMP-compliant design
FDA-compliant material set
21 CFR Part 11 compliance available as option
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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