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Inicio / Equipos / Prensa rotativa de tabletas — extragrande (25–35 estaciones) / SED-420-31Y-D Automatic Rotary Tablet Press (Button-Type)
SED-420-31Y-D
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SED-420-31Y-D Automatic Rotary Tablet Press
SED · SED-420-31Y-D · 10 unidades vendidas

SED-420-31Y-D — SED-420-31Y-D Automatic Rotary Tablet Press

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-420-31Y-D is an enclosed automatic rotary tablet pressing machine with 31 punch stations and a button-style operator panel. The dual-pressing turret continuously feeds, fills, presses and ejects tablets at up to 0–30

SGS Product CertificationCE
Elegir variante (3)
Plazo de entrega
Consultar
Capacidad de producción
37200–111600 tablets/hour

Funcionamiento

A motor drives the spindle through a timing belt and worm/worm-gear pair sealed in an oil bath. The spindle rotates the turret carrying 31 sets of upper/lower punches and dies clockwise. As each station passes through (a) the sifting feeder for filling, (b) the upper/lower guide rails to set fill depth, (c) the upper/lower press wheels for the main pressing event, and (d) the discharge cam, a tablet is formed and pushed off into the discharge chute. A safety unloading device on the upper press wheel: when actual punching pressure exceeds the spring set value, the upper press wheel lifts via balancing-spring displacement, a process switch trips, the buzzer/light alarm is triggered and the machine auto-stops. A dust-suction auxiliary keeps the pressing room under negative pressure to remove airborne powder.

Proceso de funcionamiento
1A motor drives the spindle through a timing belt and worm/worm-gear pair sealed in an oil bath.
2The spindle rotates the turret carrying 31 sets of upper/lower punches and dies clockwise.
3As each station passes through (a) the sifting feeder for filling, (b) the upper/lower guide rails to set fill depth, (c) the upper/lower press wheels for the main pressing event, and (d) the discharge cam, a tablet is formed and pushed off into the discharge chute.
4A safety unloading device on the upper press wheel: when actual punching pressure exceeds the spring set value, the upper press wheel lifts via balancing-spring displacement, a process switch trips, the buzzer/light alarm is triggered and the machine auto-stops.
5A dust-suction auxiliary keeps the pressing room under negative pressure to remove airborne powder.

Especificaciones técnicas

Especificaciones de la variante: SED-420-27Y-D (27 dies

Especificaciones

Modelo
SED-420-31Y-D
Capacidad de producción
37200–111600 tablets/hour
Tensión
AC 220V 50/60Hz three-phase four-wire (TN-S)
Suministros
AC 220V three-phase four-wire (TN-S), 5.5 kW main motor. Reliable grounding (next to power inlet). 20# mechanical oil for worm-gear box (1/3–1/2 immersion); N32/N46 mechanical oil and grease lubrication.
Detalles de conformidad
Designed to GMP standards; SGS Product Certification and CE certified. TN-S grounded three-phase four-wire power. Equipped with overload protection (auto-stop), buzzer + lamp alarm, plexiglass safety windows.
Potencia
5.5 kW

Dimensiones

Longitud
1230 mm
Anchura
950 mm
Altura
1670 mm
Peso
1700 kg
Superficie de instalación
1,230 × 950 × 1,670 mm with anti-shock rubber feet (no ground bolts required). Reserve clearance for opening the plexiglass window. Ambient 5–40 °C, 20–85% RH. Avoid corrosive/dusty/EMI environments.

Materiales

Materiales en contacto
304 stainless steel (cabinet, pressing-room table, tablet conveying channels)
Materiales del cuerpo
304 acero inoxidable; cast-iron rack; rubber shock-absorber feet

Compatibilidad

Max Fill Depth
15mm mm
Max Tablet Diameter
22mm mm
Max Tablet Thickness
6mm mm

Funcionamiento

Max Pressure
80 kN kN
Turret Speed
0-30 r/min rpm

Características físicas

Die Stations
31

Características principales

31 punch/die stations, ZP standard tooling
Maximum working pressure 80 kN
Maximum tablet diameter 22 mm
Maximum tablet thickness 6 mm
Maximum fill depth 15 mm
Production capacity 111,600 tablets/hour
Turret speed 0–30 rpm (variable-frequency drive, INVT CHF-100A inverter)
Button-type operator panel with key switch, JOG/RUN/STOP, frequency arrow buttons, lamp signals
Plexiglass safety windows (gas-spring assisted) for visibility and cleaning
Overload protection — auto-stop, buzzer + lamp on excess pressure
Dual force-feed hoppers feeding the turret
Independent oil-bath transmission — worm/gear submerged for cooling and quiet operation
Built-in vacuum cleaner / dust suction keeps pressing room under negative pressure
304 stainless-steel housing; rubber anti-shock feet (no ground bolts required)
Four wheels for relocation; lifting rings on top for crane moving
31-station rotary table — optioned for double-layer tablets (output halved)
SGS + CE certified
High output (111,600 tablets/hr) at compact 1,230 × 950 mm footprint
GMP-compliant 304 stainless-steel cabinet and pressing chamber
Sealed oil-bath transmission — low noise, low wear, long life
Built-in overload protection auto-stops the machine to prevent punch damage
Built-in dust collector keeps pressing room clean
Easy maintenance — hinged plexiglass door, push-out lower side door
Speed adjustable on the fly via inverter — adapts to different formulations
Mountable on standard floor without bolts — move on four wheels
Optional double-layer tablet pressing without major retooling

Aplicaciones

Pressing of pharmaceutical tablets (round, oval, special shapes, engraved)
Production of double-layer tablets (with optional kit)
Pressing of food / nutraceutical tablets
Pressing of chemical and electronic granular products into tablets

Sectores

Farmacéutico
Nutraceutical / health supplement
Food
Chemical
Electronics

Marcas de componentes

Frequency inverter CHF-100A
INVT
Main motor (5.5 kW, 6-pole)
Shanghai Lichao
AC contactor CJX1-22 / 3TB43
Shanghai
Thermal relay JR36-20
CHINT / Shanghai
Buzzer TBY-30/220V
Shanghai
SED
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Conformidad

SGS Product Certification
CE

Limpieza y mantenimiento

Wipe outer/inner machine surfaces and conveyor with clean wet towel before and after each shift; open the machine to wipe internals; clean hopper first with a clean towel and then with 75% industrial alcohol for sterilisation. After each batch / when stopping, remove all remaining powder; if stopping for a long time, dismantle all punches/dies, clean the whole machine, oil polished surfaces and cover with cloth. Inspect worm-gear, bearings, press wheels, crankshaft, upper/lower tracks 1–2 times per month and repair any defects. Lubricate per schedule: N46 oil in summer / N32 in winter for worm gearbox (worm 1/3 immersed); replace every 6 months. Lubricate upper press-wheel surface via two round caps on top cover (drop oil only enough for felt absorption). Open right side panel every 6 months to grease the spindle lower bearings. N32 oil on punches/tracks (sparingly). Clear cooling-fan dust on electrical components regularly with compressed air.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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