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SED-2000J-I
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SED-2000J-I Llenadora automática de cápsulas de producción pequeña/mediana (500–2499 cápsulas/min)
SED · SED-2000J-I · Destacado

SED-2000J-I

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SED-2000J-I Automatic Capsule Filling Machine. Capacity 120,000 capsules/h (2,000/min) with 14 die holes. 10-station capsule-holder rotary table, 6-station powder tamping & filling device. Accepts 00#–5# and safety capsu

CE (98/37/EC, 73/23/EEC, 93/68/EEC)GMPCGMP (Model E)FDA (Model E)SGS
Elegir variante (5)
Plazo de entrega
Consultar
Capacidad de producción
84000–120000 /

Funcionamiento

Empty capsules are loaded into the capsule hopper and fed into the magazine un-oriented. From the magazine, capsules enter the sorting block where they are oriented (smaller end down). Capsules are then separated by vacuum — the lower portion retained in the die holes, upper portion inspected. The 10-station rotary table carries the die holes through: (1) capsule orientation and placement, (2–3) vacuum separation, (4–6) 6-station powder tamping and filling (powder homogenizer patent ensures uniform distribution even with poor-flowing powder; dosing disk changeable for fill weight), (7) die-hole cleaning (air blast), (8) cap joining, (9) capsule locking (capsule locking pins with groove), (10) finished capsule ejection and collection. Defective or un-separated capsules are ejected by pins and removed by vacuum. Double-sided grooved inner cam (patent) ensures equal filling force. 85% of lost powder is recovered by the powder collector (patent) and recirculated. Filling structure can be raised easily (patent) for cleaning.

Proceso de funcionamiento
1Empty capsules are loaded into the capsule hopper and fed into the magazine un-oriented.
2From the magazine, capsules enter the sorting block where they are oriented (smaller end down).
3Capsules are then separated by vacuum — the lower portion retained in the die holes, upper portion inspected.
4The 10-station rotary table carries the die holes through: (1) capsule orientation and placement, (2–3) vacuum separation, (4–6) 6-station powder tamping and filling (powder homogenizer patent ensures uniform distribution even with poor-flowing powder; dosing disk changeable for fill weight), (7) die-hole cleaning (air blast), (8) cap joining, (9) capsule locking (capsule locking pins with groove), (10) finished capsule ejection and collection.
5Defective or un-separated capsules are ejected by pins and removed by vacuum.
6Double-sided grooved inner cam (patent) ensures equal filling force.
785% of lost powder is recovered by the powder collector (patent) and recirculated.
8Filling structure can be raised easily (patent) for cleaning.

Especificaciones técnicas

Especificaciones de la variante: SED-2000J-I Model B (text display

Especificaciones

Modelo
SED-2000J-I
Capacidad de producción
84000–120000 /
Tensión
AC 380V/50Hz
Suministros
Power: 380 V/50 Hz/3-phase 4-wire, 3.47 kW motor + 3 kW dust collector = 6.47 kW. Compressed air: 4 m³/h at 0.3–0.4 MPa. Vacuum: water-ring pump (water flow 250 L/h, inlet pipe ID 20 mm, drain pipe ID 27 mm) — or oil-free dry pump (standard supply per spec_en). Exhaust: 270 m³/h. Working environment: 21 °C ±3 °C, 40–55% RH.
Potencia
6.47 kW
Presión de aire
0.3-0.4 MPa

Dimensiones

Longitud
1100 mm
Anchura
1200 mm
Altura
2100 mm
Peso
1360 kg
Superficie de instalación
1100 × 1200 mm (L × W); height 2100 mm + 150 mm elevator = 2250 mm total. Machine frame on rubber shock-absorbing pads. Floor must support ≥1360 kg.

Materiales

Materiales en contacto
304 high-quality stainless steel (all parts in direct contact with capsules and drug products)
Materiales del cuerpo
Stainless steel frame (mounted on rubber shock-absorbing pads)

Características principales

Maximum capacity 2,000 capsules/min (120,000/h)
14 die holes (2000 series)
10-station capsule-holder rotary table
6-station powder tamping & filling device
Capsule sizes 00#–5# and safety types A–E
Capsule on-rate ≥99.5%
Fill variation ≤±3%
Noise ≤75 dBA
Motor: 3.47 kW + dust collector 3 kW = 6.47 kW
Compressed air: 4 m³/h @ 0.3–0.4 MPa
Vacuum degree −0.02 to −0.06 MPa; exhaust 270 m³/h
Powder homogenizer (Chinese patent) — even fill even with poor-flow powder
Double-sided grooved inner cam (Chinese patent) — stable fill, long life
Liftable filling structure (Chinese patent) — easy cleaning
New central rotary table + double-lip seal
B/C/E model variants (text/touch/tablet PC)
Model E: OPC Server/Client industrial Ethernet
Model E: FDA CFR 211 e-signature, e-recording (CGMP/FDA compliant)
85% lost powder recovered by powder collector (Chinese patent)
Totally enclosed frame — prevents contamination, easy to clean
Empty capsule feed alarm / auto-stop
Defective capsule auto-rejection
4 tempered-glass protective doors + interlocking
Electronic overload protection and grounding protection
Rubber shock-absorbing pad frame installation
GMP/CGMP/FDA compliance depending on model
Multiple Chinese patent structures
85% lost powder recovery and recirculation
B/C/E configuration options for different compliance requirements
Model E supports FDA CFR 211 e-records and e-signature
10+6 multi-station structure for high precision
Powder homogenizer solves poor-flowing powder challenge
Double-sided grooved cam improves fill pressure uniformity and life
CE certification (98/37/EC, 73/23/EEC, 93/68/EEC)
GMP IQ/OQ/PQ validation software package
SGS MD compliance verification
Lifetime maintenance service

Aplicaciones

Pharmaceutical hard capsule filling
Nutraceutical capsule filling
Powder filling into 00#–5# capsules
Pellet filling (reserved station)
Mixed pellet + powder filling

Sectores

Farmacéutico
Nutraceuticals / Health Products
Nutritional Supplements
Solid Dosage Manufacturing

Marcas de componentes

Linear bearing LB10UU
SANTK
Linear bearing LBE12UU
SANTK
Linear bearing LBE16UU
SANTK
Linear bearing LBE20UU
SANTK
Linear bearing LBE50UU
SANTK
Needle roller bearing CF-6/CF-12/CF-20-1
TOSUN Japan
Flat ring needle roller bearing NATR10
SYI Taiwan
Touch screen SMART700
Siemens
PLC S7-200 SMART
Siemens
Micro relay RN2S-NL-AC220V
IDCE
Air switch 5SY6310-7CC / 5SY6102-7CC
Siemens
Motor protector 3RV6011
Siemens
AC contactor 3TS32
Siemens
Buttons ZB2BZ101C/ZB2BZ102C/ZB2BS54C/ZB2BA6C/ZB2BG2C
Schneider
Switching power supply LRS-50-24
MEAN WELL
SED
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Conformidad

CE (98/37/EC, 73/23/EEC, 93/68/EEC)
GMP
CGMP (Model E)
FDA (Model E)
SGS

Limpieza y mantenimiento

Filling structure is designed to raise easily (Chinese patent) for cleaning. Totally enclosed frame prevents contamination. Standard cleaning: remove cap screws and platens from top of dosing mechanism; disassemble filling components; clean all product-contact parts (304 stainless steel) with 75% industrial alcohol. Die-hole air blast at station 7 cleans residual powder between capsules. Powder collector recovers 85% of lost powder for recirculation (no re-sterilization required).

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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