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SED-120RJ-C
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SED-120RJ-C
SED · SED-120RJ-C · Destacado
SED-120RJ-C — Servo-Driven
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SED-120RJ-C servo softgel encapsulation machine system with full Siemens & ABB electricals. Wedge is electrically raised/lowered with automatic volume adjustment; full touchscreen control; double-layer hopper. Reference
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Plazo de entrega
Consultar
Capacidad de producción
28000–40000 softgels/h (16# OVAL fish oil ref)
Funcionamiento
Gelatin and medicine are prepared and degassed in 200 L jacketed (316L lined, 304 outer) tanks with vacuum, heating and stirring; suspensions are pre-milled in a colloid mill. Tempered gelatin flows to two die rolls (7A04-T6) where two PU-laminated gelatin ribbons are formed via the gelatin spreader box (H62 brass). The medicine is metered into capsule pockets by a precision wedge-injection pump (440C cores, HT20 cast body, 316L hopper) — the wedge height is electrically adjusted from the touchscreen for automatic volume change. The two ribbons converge on the mold rolls; capsules are formed and cut. They drop onto a PU conveyor for blower-driven shape-setting, then enter intelligent dehumidifier tumble dryers (Siemens/ABB-driven; Siemens KTP900 HMI; Puresci dehumidifier wheel with Komson chiller) at controlled temperature and humidity. Finished softgels are inspected on the LED light table.
Proceso de funcionamiento
1Gelatin and medicine are prepared and degassed in 200 L jacketed (316L lined, 304 outer) tanks with vacuum, heating and stirring; suspensions are pre-milled in a colloid mill.
2Tempered gelatin flows to two die rolls (7A04-T6) where two PU-laminated gelatin ribbons are formed via the gelatin spreader box (H62 brass).
3The medicine is metered into capsule pockets by a precision wedge-injection pump (440C cores, HT20 cast body, 316L hopper) — the wedge height is electrically adjusted from the touchscreen for automatic volume change.
4The two ribbons converge on the mold rolls; capsules are formed and cut.
5They drop onto a PU conveyor for blower-driven shape-setting, then enter intelligent dehumidifier tumble dryers (Siemens/ABB-driven; Siemens KTP900 HMI; Puresci dehumidifier wheel with Komson chiller) at controlled temperature and humidity.
6Finished softgels are inspected on the LED light table.
Especificaciones técnicas
Especificaciones de la variante: Encapsulator base + standard mold (additional mold sets sold separately)
Especificaciones
Modelo
SED-120RJ-C
Capacidad de producción
28000–40000 softgels/h (16# OVAL fish oil ref)
Suministros
Power: encapsulator + 4 servo + 3 inverter system (Siemens/ABB), 380V class; gelatin melt/service tank cabinet 220V Chint controls; intelligent dehumidifier dryer 4 x 1.1 kW Cheng Bang motors + 8 x 120 W Xinfeng fans + 2 x 10 kg in-house dehumidifier (Puresci wheel) + Komson chiller. Compressed air for SMC pressure regulator on tanks. Compressed air on encapsulator pneumatics not explicitly listed.
Detalles de conformidad
316L product-contact / 304 outer per GMP; gelatin and medicine tanks support vacuum and CIP-style cleaning.
Dimensiones
Superficie de instalación
Encapsulator system spans encapsulator + conveyor + blower + air conditioner + intelligent tumble dryer x4 sections + light inspect table — overall installed footprint not given in spec; light inspect table itself is 1200 x 1100 x 740 mm.
Materiales
Materiales en contacto
316L stainless steel (hopper, gelatin melt tank inner, medicine tank inner, insulation tank inner, colloid mill inner, dehumidifier cage core); 440C steel (pump core); H62 brass (gelatin spreader box); HPb59-1 (spray body); 7A04-T6 (mold)
Materiales del cuerpo
304 stainless steel (pump outer skin, head outer skin, lower box outer skin, conveyor frame, gelatin melt/medicine/insulation tank outer); HT20 cast iron (pump body, head box); aluminum alloy (pump shell, dehumidifier cage frame); Q235 steel plate (lower box); Q345B steel (gelatin roller); 40Cr (transmission gears, drive shafts); 2Cr13 sprayed (web pull shaft, ball-out device); PU belt (conveyor)
Características principales
Servo-driven encapsulator with electric wedge lift and automatic capacity adjustment
Reference throughput: 40,000 pcs/h (16# OVAL fish oil); 28,000 pcs/h (CoQ10 grade, recipe-dependent)
Full touchscreen control
Siemens S7-1215 PLC + KTP900 HMI; 4 Siemens servo controllers; 3 Siemens/ABB inverters
Double-layer hopper
200 L gelatin melting + 200 L service tanks (jacketed 316L contact, heating + stirring + vacuum); optional hydraulic foot lift +10,000 CNY each
200 L medicine preparation tank with same heating/vacuum/stirring features
Colloid mill in package for suspensions (e.g. liquid calcium)
200 L medicine service tank with heating / temperature hold
4 sections of intelligent dehumidifier tumble dryer (700 x 1200 mm cage, double-layer) — eliminates traditional drying-room and tray flipping; cycle 10-16 h vs >30 h tray drying
Auto gelatin ribbon control system (4 contact sensors) — highly recommended optional
Vegetable-gelatin functionality available (stainless ribbon piping, closed gelatin spreader, inverter-controlled chiller)
Inspección table 1200 x 1100 x 740 mm, 4-person, acrylic + stainless + LED
Premium Siemens + ABB electricals throughout (PLC, HMI, servos, inverters, contactors, breakers)
Intelligent dehumidifier tumble dryers cut drying time from 30+ h to 10-16 h and eliminate manual softgel-flipping labor
Electric wedge with automatic capacity adjustment minimizes operator skill requirement
Suitable for fish oil, CoQ10 and many softgel formulations
Vegetable-gelatin upgrade available
Optional auto gelatin-ribbon control with 4 contact sensors for higher gelatin uniformity
Optional regular forming/pre-drying tumblers (600 x 900 mm) + 300 trays + 10 trolleys for traditional flow
Optional electric lift + 300 L vacuum gelatin service tanks for melting system upgrade
Aplicaciones
Softgel encapsulation of fish oil, CoQ10 and similar oils
Softgel encapsulation of pharma APIs in oil/suspension
Vegetable-gelatin (HPMC/starch) softgels
Suspensions requiring colloid milling (e.g. liquid calcium)
Sectores
Farmacéutico
Nutraceutical / health products
Cosmética
Marcas de componentes
Siemens, Germany (PLC CPU 1215, modules 1241/1231/1222 x2, network adapter, power module, HMI, bus connector, comm bus 3 m, 4 servo controllers, inverters)
ABB, Switzerland (inverters, breakers, RCD, AC contactors x12, control relays x6, e-stop, key switch)
Murrplastik, Germany (advanced cable conduits 10 m)
Trabtech / Phoenix Contact, USA (terminal strips x30 rows)
Omron, Japan (temperature meter)
Schneider, Germany (solid state relay x4)
Keyence, Japan (contact sensors x2)
Chint, China (200 L tank cabinet electricals: temp controller XMTD7432, e-stop, pilot lights, knob switches, contactors NXC, thermal relay NXR, breaker NXB-63, terminals, aviation connectors)
Zhengfa, China (200 L tank stirring motor)
SMC, Japan (200 L tank pressure regulator)
Idec / Hochiquan (e-stop, key switch on dehumidifier dryer)
Phoenix Contact (terminals on dryer)
Delixi (60A solid state relay on dryer)
Kunlun Haian (KSB2 temp/humidity displays x2 on dryer)
EE160 from Austria (temp/humidity transmitters x2)
Cheng Bang, Taiwan (dryer 1.1 kW motors x4)
Xinfeng (dryer 120 W fans x8)
In-house dehumidifier with Puresci, USA wheel (10 kg/unit x2)
Komson, Shenzhen (chiller)
SED
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Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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