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SED-120RJ-C
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SED-120RJ-C
SED · SED-120RJ-C · Hervorgehoben
SED-120RJ-C — Servo-Driven
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SED-120RJ-C servo softgel encapsulation machine system with full Siemens & ABB electricals. Wedge is electrically raised/lowered with automatic volume adjustment; full touchscreen control; double-layer hopper. Reference
Variante wählen (3)
Lieferzeit
Auf Anfrage
Durchsatz
28000–40000 softgels/h (16# OVAL fish oil ref)
Funktionsweise
Gelatin and medicine are prepared and degassed in 200 L jacketed (316L lined, 304 outer) tanks with vacuum, heating and stirring; suspensions are pre-milled in a colloid mill. Tempered gelatin flows to two die rolls (7A04-T6) where two PU-laminated gelatin ribbons are formed via the gelatin spreader box (H62 brass). The medicine is metered into capsule pockets by a precision wedge-injection pump (440C cores, HT20 cast body, 316L hopper) — the wedge height is electrically adjusted from the touchscreen for automatic volume change. The two ribbons converge on the mold rolls; capsules are formed and cut. They drop onto a PU conveyor for blower-driven shape-setting, then enter intelligent dehumidifier tumble dryers (Siemens/ABB-driven; Siemens KTP900 HMI; Puresci dehumidifier wheel with Komson chiller) at controlled temperature and humidity. Finished softgels are inspected on the LED light table.
Prozessbeschreibung
1Gelatin and medicine are prepared and degassed in 200 L jacketed (316L lined, 304 outer) tanks with vacuum, heating and stirring; suspensions are pre-milled in a colloid mill.
2Tempered gelatin flows to two die rolls (7A04-T6) where two PU-laminated gelatin ribbons are formed via the gelatin spreader box (H62 brass).
3The medicine is metered into capsule pockets by a precision wedge-injection pump (440C cores, HT20 cast body, 316L hopper) — the wedge height is electrically adjusted from the touchscreen for automatic volume change.
4The two ribbons converge on the mold rolls; capsules are formed and cut.
5They drop onto a PU conveyor for blower-driven shape-setting, then enter intelligent dehumidifier tumble dryers (Siemens/ABB-driven; Siemens KTP900 HMI; Puresci dehumidifier wheel with Komson chiller) at controlled temperature and humidity.
6Finished softgels are inspected on the LED light table.
Technische Daten
Technische Daten für Variante: Encapsulator base + standard mold (additional mold sets sold separately)
Technische Daten
Modell
SED-120RJ-C
Durchsatz
28000–40000 softgels/h (16# OVAL fish oil ref)
Versorgung
Power: encapsulator + 4 servo + 3 inverter system (Siemens/ABB), 380V class; gelatin melt/service tank cabinet 220V Chint controls; intelligent dehumidifier dryer 4 x 1.1 kW Cheng Bang motors + 8 x 120 W Xinfeng fans + 2 x 10 kg in-house dehumidifier (Puresci wheel) + Komson chiller. Compressed air for SMC pressure regulator on tanks. Compressed air on encapsulator pneumatics not explicitly listed.
Konformitätsangaben
316L product-contact / 304 outer per GMP; gelatin and medicine tanks support vacuum and CIP-style cleaning.
Abmessungen
Aufstellfläche
Encapsulator system spans encapsulator + conveyor + blower + air conditioner + intelligent tumble dryer x4 sections + light inspect table — overall installed footprint not given in spec; light inspect table itself is 1200 x 1100 x 740 mm.
Werkstoffe
Kontaktwerkstoffe
316L stainless steel (hopper, gelatin melt tank inner, medicine tank inner, insulation tank inner, colloid mill inner, dehumidifier cage core); 440C steel (pump core); H62 brass (gelatin spreader box); HPb59-1 (spray body); 7A04-T6 (mold)
Gehäusewerkstoffe
304 stainless steel (pump outer skin, head outer skin, lower box outer skin, conveyor frame, gelatin melt/medicine/insulation tank outer); HT20 cast iron (pump body, head box); aluminum alloy (pump shell, dehumidifier cage frame); Q235 steel plate (lower box); Q345B steel (gelatin roller); 40Cr (transmission gears, drive shafts); 2Cr13 sprayed (web pull shaft, ball-out device); PU belt (conveyor)
Wesentliche Merkmale
Servo-driven encapsulator with electric wedge lift and automatic capacity adjustment
Reference throughput: 40,000 pcs/h (16# OVAL fish oil); 28,000 pcs/h (CoQ10 grade, recipe-dependent)
Full touchscreen control
Siemens S7-1215 PLC + KTP900 HMI; 4 Siemens servo controllers; 3 Siemens/ABB inverters
Double-layer hopper
200 L gelatin melting + 200 L service tanks (jacketed 316L contact, heating + stirring + vacuum); optional hydraulic foot lift +10,000 CNY each
200 L medicine preparation tank with same heating/vacuum/stirring features
Colloid mill in package for suspensions (e.g. liquid calcium)
200 L medicine service tank with heating / temperature hold
4 sections of intelligent dehumidifier tumble dryer (700 x 1200 mm cage, double-layer) — eliminates traditional drying-room and tray flipping; cycle 10-16 h vs >30 h tray drying
Auto gelatin ribbon control system (4 contact sensors) — highly recommended optional
Vegetable-gelatin functionality available (stainless ribbon piping, closed gelatin spreader, inverter-controlled chiller)
Prüfung table 1200 x 1100 x 740 mm, 4-person, acrylic + stainless + LED
Premium Siemens + ABB electricals throughout (PLC, HMI, servos, inverters, contactors, breakers)
Intelligent dehumidifier tumble dryers cut drying time from 30+ h to 10-16 h and eliminate manual softgel-flipping labor
Electric wedge with automatic capacity adjustment minimizes operator skill requirement
Suitable for fish oil, CoQ10 and many softgel formulations
Vegetable-gelatin upgrade available
Optional auto gelatin-ribbon control with 4 contact sensors for higher gelatin uniformity
Optional regular forming/pre-drying tumblers (600 x 900 mm) + 300 trays + 10 trolleys for traditional flow
Optional electric lift + 300 L vacuum gelatin service tanks for melting system upgrade
Anwendungen
Softgel encapsulation of fish oil, CoQ10 and similar oils
Softgel encapsulation of pharma APIs in oil/suspension
Vegetable-gelatin (HPMC/starch) softgels
Suspensions requiring colloid milling (e.g. liquid calcium)
Branchen
Pharma
Nutraceutical / health products
Kosmetik
Komponentenhersteller
Siemens, Germany (PLC CPU 1215, modules 1241/1231/1222 x2, network adapter, power module, HMI, bus connector, comm bus 3 m, 4 servo controllers, inverters)
ABB, Switzerland (inverters, breakers, RCD, AC contactors x12, control relays x6, e-stop, key switch)
Murrplastik, Germany (advanced cable conduits 10 m)
Trabtech / Phoenix Contact, USA (terminal strips x30 rows)
Omron, Japan (temperature meter)
Schneider, Germany (solid state relay x4)
Keyence, Japan (contact sensors x2)
Chint, China (200 L tank cabinet electricals: temp controller XMTD7432, e-stop, pilot lights, knob switches, contactors NXC, thermal relay NXR, breaker NXB-63, terminals, aviation connectors)
Zhengfa, China (200 L tank stirring motor)
SMC, Japan (200 L tank pressure regulator)
Idec / Hochiquan (e-stop, key switch on dehumidifier dryer)
Phoenix Contact (terminals on dryer)
Delixi (60A solid state relay on dryer)
Kunlun Haian (KSB2 temp/humidity displays x2 on dryer)
EE160 from Austria (temp/humidity transmitters x2)
Cheng Bang, Taiwan (dryer 1.1 kW motors x4)
Xinfeng (dryer 120 W fans x8)
In-house dehumidifier with Puresci, USA wheel (10 kg/unit x2)
Komson, Shenzhen (chiller)
SED
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Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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