Sala de exposición en Ontario, California · Consulte el soporte para su destino
Inicio / Equipos / Recubridora de cinta adhesiva / Recubridora de cinta adhesiva
SED-1100JDJ-R
Consultar
SED-1100JDJ-R
SED · SED-1100JDJ-R · Destacado

SED-1100JDJ-R — Recubridora de cinta adhesiva

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-1100JDJ-R PE medical tape coating + perforation integrated machine. Combined hot-melt adhesive coating line with built-in perforation station for producing PE medical tape (e.g. surgical adhesive tape) at up to 1100

EU CE safety compliance
Elegir variante (1)
Plazo de entrega
Consultar
Capacidad de producción
50 m/min web speed (coater); slitter up to 100 m/min

Funcionamiento

Substrate paper unwinds from one of two unwind stations (3" air shaft, 76 mm core, 100 N·m magnetic powder brake, electric loading + auto web steering). Block hot-melt adhesive is loaded into the 150 kg aluminum tank and heated by cast-in heaters in three independently PID-controlled zones (max 230 °C). A high-temperature gear metering pump (VFD-controlled) feeds adhesive through a 3 m PTFE-cored heated hose (1200 W trace heat) to the alloy steel coating head. The blade-coating head dispenses adhesive onto the substrate via internal flow channels with multiple local-zone temperature and flow valves; substrate passes through a Φ215 mm chrome-plated steel coating roll backed by Φ215 mm silicone composite roll (water-cooled, dynamically balanced). The web then passes through the engraved perforation roll (Φ215 mm, oil-cooled) against a silicone backing roll, then to one of two rewind stations (3" air shaft, 76 mm core, dual 100 N·m magnetic powder clutches). Touchscreen (Delta) and Inovance VFDs synchronize coating-head and main drive speeds. Pneumatic cylinders (AirTAC, Φ100 mm × 2) lift the coating head and composite roll for substrate threading.

Proceso de funcionamiento
1Substrate paper unwinds from one of two unwind stations (3" air shaft, 76 mm core, 100 N·m magnetic powder brake, electric loading + auto web steering).
2Block hot-melt adhesive is loaded into the 150 kg aluminum tank and heated by cast-in heaters in three independently PID-controlled zones (max 230 °C).
3A high-temperature gear metering pump (VFD-controlled) feeds adhesive through a 3 m PTFE-cored heated hose (1200 W trace heat) to the alloy steel coating head.
4The blade-coating head dispenses adhesive onto the substrate via internal flow channels with multiple local-zone temperature and flow valves; substrate passes through a Φ215 mm chrome-plated steel coating roll backed by Φ215 mm silicone composite roll (water-cooled, dynamically balanced).
5The web then passes through the engraved perforation roll (Φ215 mm, oil-cooled) against a silicone backing roll, then to one of two rewind stations (3" air shaft, 76 mm core, dual 100 N·m magnetic powder clutches).
6Touchscreen (Delta) and Inovance VFDs synchronize coating-head and main drive speeds.
7Pneumatic cylinders (AirTAC, Φ100 mm × 2) lift the coating head and composite roll for substrate threading.

Especificaciones técnicas

Especificaciones de la variante: Bundled in this quote: SED-1100JDJ-R coater + SED-100FQJ-R medical tape slitter (peel + rewind)

Especificaciones

Modelo
SED-1100JDJ-R
Capacidad de producción
50 m/min web speed (coater); slitter up to 100 m/min
Tensión
AC 380V 50Hz, ~55 kW running load
Suministros
AC 380V 50Hz, ~55 kW; compressed air 4-7 kg/cm² (customer compressor); chilled water (customer chiller) for roll cooling
Detalles de conformidad
EU CE safety. 1-year warranty; service after warranty at cost. Lead time 60 days from deposit (excl. holidays and force majeure), trucked to buyer site. Buyer supplies: power cable from electric box to machine and melt tank; air compressor and chiller; gear/lube/hydraulic oils; trial-run materials (substrate, glue, release film, cores).
Potencia
65 kW
Presión de aire
Compressed air 4-7 kg/cm² (compressor not included)

Dimensiones

Peso
6000 kg
Superficie de instalación
Operator walkway on right when facing the coating head; companion slitter footprint 3500 × 2500 × 1200 mm, 3500 kg

Materiales

Materiales en contacto
Aluminum alloy melt tank with DuPont PTFE penetration coating; PTFE adhesive hose (imported core); high-temperature wear-resistant alloy steel coating head; chrome-plated steel coating roll; silicone backing/composite/perforation backing rolls
Materiales del cuerpo
25 mm steel plate main frame on steel-tube supports; 1.5 mm steel transmission cover; CNC-machined wall plates with rigid tie bars; first/second unwind frame from square tube + channel + plate; cream-white finish

Características principales

Up to 1100 mm coating width and 50 m/min mechanical speed
Knife (blade) coating, 20-100 g/m² coat weight
Built-in perforation station (engraved perforation roll Φ215 mm, oil-cooled)
150 kg aluminum hot-melt tank with PTFE-coated interior (DuPont) — minimizes char formation
35 kW three-zone independent PID heating, max 230 °C
Metering gear pump 150 kg/h (EVA 3000 cP at 165 °C); VFD-controlled (Inovance 2.2 kW)
Imported PTFE-cored heated adhesive hose: 16 mm ID, 3 m, 160 kg/cm² rated, 1200 W heat, 230 °C max, 20 cm min bend
High-temp wear-resistant alloy coating head; multi-zone temperature + multi-valve local coat-weight control; ~8 kW
Coating roll Φ215 mm chrome-plated steel + composite roll Φ215 mm silicone, both water-cooled and dynamically balanced
Two unwind (3" air shaft, 76 mm core, 100 N·m magnetic-powder brake, electric loading, auto web steering) + two rewind stations
Adhesive dosage tracks main drive speed automatically; can also be set independently
Operator walkway right side; main frame from CNC-machined wall plates with rigid tie bars
Safety: emergency-stop switches at every key station; aviation quick-connectors for line-side wiring
EU CE safety compliance
Combined coating + perforation eliminates a downstream punching machine for medical-tape lines
Bundled with companion slitter SED-100FQJ-R (slits 12-1800 mm at up to 100 m/min) for full coating-to-roll workflow
DuPont PTFE penetration treatment in melt tank reduces char and downtime
Three-zone PID heating + multi-zone coating head temperature control for tight uniformity (±1.5 g at 15-20 g/m²)
Designed to EU CE safety; aviation quick-connectors simplify install/service
60-day lead time after deposit; 1-year warranty

Aplicaciones

PE medical adhesive tape coating + perforation production
Hot-melt adhesive coating of paper substrates 20-100 g/m²

Sectores

Medical device / pharmaceutical packaging (surgical / wound-care tape)
Adhesive tape converting

Marcas de componentes

Inovance — main drive VFD 3.7 kW; melt-tank pump VFD 2.2 kW
Omron — digital PID temperature controller
Schneider — selector switches
Delta — touchscreen HMI
AirTAC — coating-head and composite-roll pneumatic cylinders Φ100 mm
DuPont USA — PTFE penetration coating on aluminum melt tank
Slitter — Zhongrui magnetic-powder controller; Zhuoer motor; Harbin bearings; Chint low-voltage; Kerida photoelectric web steering
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo

Conformidad

EU CE safety compliance

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
Solicitar al equipo comercial
Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
Solicitar al equipo comercial
Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
Solicitar al equipo comercial
Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
Solicitar al equipo comercial
Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
Solicitar al equipo comercial
Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
Solicitar al equipo comercial
Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
Solicitar al equipo comercial
DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
Solicitar al equipo comercial
Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
Solicitar al equipo comercial
SED
WhatsApp · Ventas SED
Contacto comercial · WhatsApp
→