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SED-1100JDJ-R
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SED-1100JDJ-R
SED · SED-1100JDJ-R · Hervorgehoben

SED-1100JDJ-R — Klebeband-Beschichtungsmaschine

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SED-1100JDJ-R PE medical tape coating + perforation integrated machine. Combined hot-melt adhesive coating line with built-in perforation station for producing PE medical tape (e.g. surgical adhesive tape) at up to 1100

EU CE safety compliance
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Lieferzeit
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Durchsatz
50 m/min web speed (coater); slitter up to 100 m/min

Funktionsweise

Substrate paper unwinds from one of two unwind stations (3" air shaft, 76 mm core, 100 N·m magnetic powder brake, electric loading + auto web steering). Block hot-melt adhesive is loaded into the 150 kg aluminum tank and heated by cast-in heaters in three independently PID-controlled zones (max 230 °C). A high-temperature gear metering pump (VFD-controlled) feeds adhesive through a 3 m PTFE-cored heated hose (1200 W trace heat) to the alloy steel coating head. The blade-coating head dispenses adhesive onto the substrate via internal flow channels with multiple local-zone temperature and flow valves; substrate passes through a Φ215 mm chrome-plated steel coating roll backed by Φ215 mm silicone composite roll (water-cooled, dynamically balanced). The web then passes through the engraved perforation roll (Φ215 mm, oil-cooled) against a silicone backing roll, then to one of two rewind stations (3" air shaft, 76 mm core, dual 100 N·m magnetic powder clutches). Touchscreen (Delta) and Inovance VFDs synchronize coating-head and main drive speeds. Pneumatic cylinders (AirTAC, Φ100 mm × 2) lift the coating head and composite roll for substrate threading.

Prozessbeschreibung
1Substrate paper unwinds from one of two unwind stations (3" air shaft, 76 mm core, 100 N·m magnetic powder brake, electric loading + auto web steering).
2Block hot-melt adhesive is loaded into the 150 kg aluminum tank and heated by cast-in heaters in three independently PID-controlled zones (max 230 °C).
3A high-temperature gear metering pump (VFD-controlled) feeds adhesive through a 3 m PTFE-cored heated hose (1200 W trace heat) to the alloy steel coating head.
4The blade-coating head dispenses adhesive onto the substrate via internal flow channels with multiple local-zone temperature and flow valves; substrate passes through a Φ215 mm chrome-plated steel coating roll backed by Φ215 mm silicone composite roll (water-cooled, dynamically balanced).
5The web then passes through the engraved perforation roll (Φ215 mm, oil-cooled) against a silicone backing roll, then to one of two rewind stations (3" air shaft, 76 mm core, dual 100 N·m magnetic powder clutches).
6Touchscreen (Delta) and Inovance VFDs synchronize coating-head and main drive speeds.
7Pneumatic cylinders (AirTAC, Φ100 mm × 2) lift the coating head and composite roll for substrate threading.

Technische Daten

Technische Daten für Variante: Bundled in this quote: SED-1100JDJ-R coater + SED-100FQJ-R medical tape slitter (peel + rewind)

Technische Daten

Modell
SED-1100JDJ-R
Durchsatz
50 m/min web speed (coater); slitter up to 100 m/min
Spannung
AC 380V 50Hz, ~55 kW running load
Versorgung
AC 380V 50Hz, ~55 kW; compressed air 4-7 kg/cm² (customer compressor); chilled water (customer chiller) for roll cooling
Konformitätsangaben
EU CE safety. 1-year warranty; service after warranty at cost. Lead time 60 days from deposit (excl. holidays and force majeure), trucked to buyer site. Buyer supplies: power cable from electric box to machine and melt tank; air compressor and chiller; gear/lube/hydraulic oils; trial-run materials (substrate, glue, release film, cores).
Leistung
65 kW
Luftdruck
Compressed air 4-7 kg/cm² (compressor not included)

Abmessungen

Gewicht
6000 kg
Aufstellfläche
Operator walkway on right when facing the coating head; companion slitter footprint 3500 × 2500 × 1200 mm, 3500 kg

Werkstoffe

Kontaktwerkstoffe
Aluminum alloy melt tank with DuPont PTFE penetration coating; PTFE adhesive hose (imported core); high-temperature wear-resistant alloy steel coating head; chrome-plated steel coating roll; silicone backing/composite/perforation backing rolls
Gehäusewerkstoffe
25 mm steel plate main frame on steel-tube supports; 1.5 mm steel transmission cover; CNC-machined wall plates with rigid tie bars; first/second unwind frame from square tube + channel + plate; cream-white finish

Wesentliche Merkmale

Up to 1100 mm coating width and 50 m/min mechanical speed
Knife (blade) coating, 20-100 g/m² coat weight
Built-in perforation station (engraved perforation roll Φ215 mm, oil-cooled)
150 kg aluminum hot-melt tank with PTFE-coated interior (DuPont) — minimizes char formation
35 kW three-zone independent PID heating, max 230 °C
Metering gear pump 150 kg/h (EVA 3000 cP at 165 °C); VFD-controlled (Inovance 2.2 kW)
Imported PTFE-cored heated adhesive hose: 16 mm ID, 3 m, 160 kg/cm² rated, 1200 W heat, 230 °C max, 20 cm min bend
High-temp wear-resistant alloy coating head; multi-zone temperature + multi-valve local coat-weight control; ~8 kW
Coating roll Φ215 mm chrome-plated steel + composite roll Φ215 mm silicone, both water-cooled and dynamically balanced
Two unwind (3" air shaft, 76 mm core, 100 N·m magnetic-powder brake, electric loading, auto web steering) + two rewind stations
Adhesive dosage tracks main drive speed automatically; can also be set independently
Operator walkway right side; main frame from CNC-machined wall plates with rigid tie bars
Safety: emergency-stop switches at every key station; aviation quick-connectors for line-side wiring
EU CE safety compliance
Combined coating + perforation eliminates a downstream punching machine for medical-tape lines
Bundled with companion slitter SED-100FQJ-R (slits 12-1800 mm at up to 100 m/min) for full coating-to-roll workflow
DuPont PTFE penetration treatment in melt tank reduces char and downtime
Three-zone PID heating + multi-zone coating head temperature control for tight uniformity (±1.5 g at 15-20 g/m²)
Designed to EU CE safety; aviation quick-connectors simplify install/service
60-day lead time after deposit; 1-year warranty

Anwendungen

PE medical adhesive tape coating + perforation production
Hot-melt adhesive coating of paper substrates 20-100 g/m²

Branchen

Medical device / pharmaceutical packaging (surgical / wound-care tape)
Adhesive tape converting

Komponentenhersteller

Inovance — main drive VFD 3.7 kW; melt-tank pump VFD 2.2 kW
Omron — digital PID temperature controller
Schneider — selector switches
Delta — touchscreen HMI
AirTAC — coating-head and composite-roll pneumatic cylinders Φ100 mm
DuPont USA — PTFE penetration coating on aluminum melt tank
Slitter — Zhongrui magnetic-powder controller; Zhuoer motor; Harbin bearings; Chint low-voltage; Kerida photoelectric web steering
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Konformität

EU CE safety compliance

Dokumentation

Datenblatt (PDF)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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Kalibrierzertifikate
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Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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