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SED-12SQJ-P
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SED-12SQJ-P
SED · SED-12SQJ-P · Hervorgehoben

SED-12SQJ-P — Plastic Cup Form-Fill-Seal-Cut Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-12SQJ-P plastic-cup form-fill-seal-cut machine (8-row eight-up). Stainless-steel frame, Mitsubishi servo drive, 304 SS frame and contact parts; suited to liquid-food cup packaging. Capacity 10000 cups/h at 150 ml fil

Lieferzeit
Auf Anfrage
Durchsatz
10000 cups/h

Funktionsweise

Sheet film (PET/PS, 0.8-1.0 mm thick, 290/310 mm wide) is unrolled onto stainless film-feed chains. An upper and lower magnesium-aluminum preheating plate (with non-stick coating) heats the sheet to forming temperature. The sheet then enters a forming station where pneumatic punches and dies (>=0.6 MPa) form 8 cups simultaneously. A balance-tank-fed dosing-piston system meters 150 ml per cup through pneumatic open/close fill valves; a CIP loop is built in for cleaning. Three-layer aluminum-plastic sealing film is unwound (electronic clutch + color-mark sensor + edge-correction) over the cups; a heated seal plate then seals each cup, followed by a separate cold-seal station. Three independent punch/cut stations perform punching, transverse cut and crease/scoring. Mitsubishi servo + precision reducer drives the main chain; Omron PLC + HMI + temperature controllers in a SS cabinet handle automation. Belkis centralized auto-lubrication and a clean-air positive-pressure shroud (with HEPA filtration and UV bactericide) keep the form-fill-seal area clean.

Prozessbeschreibung
1Sheet film (PET/PS, 0.8-1.0 mm thick, 290/310 mm wide) is unrolled onto stainless film-feed chains.
2An upper and lower magnesium-aluminum preheating plate (with non-stick coating) heats the sheet to forming temperature.
3The sheet then enters a forming station where pneumatic punches and dies (>=0.6 MPa) form 8 cups simultaneously.
4A balance-tank-fed dosing-piston system meters 150 ml per cup through pneumatic open/close fill valves; a CIP loop is built in for cleaning.
5Three-layer aluminum-plastic sealing film is unwound (electronic clutch + color-mark sensor + edge-correction) over the cups; a heated seal plate then seals each cup, followed by a separate cold-seal station.
6Three independent punch/cut stations perform punching, transverse cut and crease/scoring.
7Mitsubishi servo + precision reducer drives the main chain; Omron PLC + HMI + temperature controllers in a SS cabinet handle automation.
8Belkis centralized auto-lubrication and a clean-air positive-pressure shroud (with HEPA filtration and UV bactericide) keep the form-fill-seal area clean.

Technische Daten

Technische Daten für Variante: SED-12SQJ-P

Technische Daten

Modell
SED-12SQJ-P
Durchsatz
10000 cups/h
Spannung
Three-phase 5-wire 380 V / 220 V, 50 Hz
Versorgung
Three-phase 5-wire 380 V / 220 V, 50 Hz, 23 kW total; compressed air 1.5 m^3/min @ >=0.8 MPa supply (forming >=0.6 MPa); cooling water 0.2 t/h for forming dies; air should be filtered for oil and water
Leistung
23 kW
Luftdruck
Forming pressure >=0.6 MPa; air-supply pressure >=0.8 MPa; consumption 1.5 m^3/min

Abmessungen

Länge
5350 mm
Breite
920 mm
Höhe
2300 mm
Gewicht
2300 kg
Aufstellfläche
5350 x 920 x 2300 mm

Werkstoffe

Kontaktwerkstoffe
SUS304 stainless steel (frame, base, support plates, mounting plates, panels and contact components); Mg-Al alloy preheat and seal plates with non-stick coating
Gehäusewerkstoffe
SUS304 stainless steel main frame and structural members; channel-steel + paint for the common base on shipping skid; SS electrical control cabinet

Wesentliche Merkmale

8-up plastic cup form-fill-seal-cut all-in-one
10000 cups/h at 150 ml; fill accuracy +/-2 %, seal pass rate >=98 %
All-SS 304 frame and contact parts; pharmaceutical/food friendly
Mitsubishi servo + precision reducer for main chain drive
Mg-Al alloy preheat plates with non-stick coating; long-life heating tubes
Pneumatic forming with stroke control
Balance-tank fill system, dosing-piston cylinder, pneumatic open/close fill valves, built-in CIP
3-layer aluminum-plastic sealing film with electronic clutch, color-mark, edge-correction
Heat-seal + separate cold-seal station with non-stick coating on seal plate
Three independent punch/cut stations: punching, transverse cut, crease/scoring
Omron PLC + HMI + temperature controllers in SS cabinet
Belkis centralized auto-lubrication
Clean-air positive-pressure shroud with filtration + UV sterilization (option)
All-stainless construction makes it well-suited to liquid-food production
Servo-driven indexing - accurate positioning, easy adjustment
Spray/drip-free fill system with low maintenance and long service life
Integrated CIP loop for in-place cleaning
Optional anti-static, UV sterilization and CIP loop with recovery tank
70-day delivery; on-site commissioning + training (overseas board, lodging, flights borne by buyer; engineer USD/day)
1-year warranty after commissioning (or 15 months after delivery)
13% VAT invoice; price includes domestic shipping to Shanghai port

Anwendungen

Liquid-food cup packaging (yogurt, jelly, juice, water, cream)
Plastic cup form-fill-seal in 8-row layout
150 ml cup-format dosing with sealed lid

Branchen

Liquid food and beverage
Dairy
Pharmaceutical liquid (cup format)

Komponentenhersteller

Camozzi (Italy) or SMC (Japan) - cylinders and solenoid valves
Mitsubishi (Japan) - servo motors and controllers
IGUS (Germany) - linear bearings
Mitsubishi or Omron - PLC and industrial-control modules; touchscreen
Omron (Japan) - photoelectric, travel and proximity sensors
Schneider or ABB - low-voltage electrical
Belkis - centralized auto-lubrication
Suzhou Sujing / Freudenberg - air filtration
Yuan'an - pipe fittings and valves
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Reinigung und Wartung

Built-in CIP loop with optional CIP recirculation pump and recovery tank; SUS304 contact parts and rounded geometry support wash-down. Optional UV sterilization in clean-air shroud after each batch.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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