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SED-YTGX2-S
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SED-YTGX2-S
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SED-YTGX2-S — Linha de envase de líquidos

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30-50ml oral liquid glass bottle high-speed linked production line (wash-dry-fill/cap-label), 9000-12000 bph (30ml bottle with WFI, under standard test conditions). Comprises SED-CXP-S vertical ultrasonic washer (≤0.1% b

GMP (China new version)FDAEU
Escolher variante (4)
Prazo de entrega
Consultar
Capacidade de produção
9000–12000 frascos/h

Como funciona

Washer: conveyor belt infeed + spray fill with water + ultrasonic coarse wash + auger separation + lift paddle to large drum + mechanical-hand flip 180° (mouth down) + 6 spray-needle groups (recirculated water→recirculated water→compressed air→purified water→compressed air→compressed air) + flip upright + exit; FESTO pneumatic diaphragm valves + Dwyer pressure transmitters for real-time monitoring + centralized lubrication. Tunnel dryer: laminar-flow principle (Class A/100-grade), pre-heat box + high-temperature sterilization box (up to 320°C) + post-cool box; variable-frequency independent speed control per fan; day/night mode; water-cooled high-temperature fan bearings; power-failure protection (clean compressed air into high-temp zone). Filler/capper: turntable bottle arrangement + auger/paddle infeed + synchronous belt transport + (pre/post nitrogen purge) + servo metal pump linear reciprocating tracking volumetric filling + 24-head four-blade planetary floating capping heads (double-blade lock + double-blade crimp, press-then-crimp); no-bottle no-fill + anti-drip return suction. Labeler: infeed conveyor + vertical-to-horizontal feeder + roller chain transport + photoelectric detection + roll-label application + missing-label detection; up to 50 parameter presets.

Processo de funcionamento
1Washer: conveyor belt infeed + spray fill with water + ultrasonic coarse wash + auger separation + lift paddle to large drum + mechanical-hand flip 180° (mouth down) + 6 spray-needle groups (recirculated water→recirculated water→compressed air→purified water→compressed air→compressed air) + flip upright + exit; FESTO pneumatic diaphragm valves + Dwyer pressure transmitters for real-time monitoring + centralized lubrication.
2Tunnel dryer: laminar-flow principle (Class A/100-grade), pre-heat box + high-temperature sterilization box (up to 320°C) + post-cool box; variable-frequency independent speed control per fan; day/night mode; water-cooled high-temperature fan bearings; power-failure protection (clean compressed air into high-temp zone).
3Filler/capper: turntable bottle arrangement + auger/paddle infeed + synchronous belt transport + (pre/post nitrogen purge) + servo metal pump linear reciprocating tracking volumetric filling + 24-head four-blade planetary floating capping heads (double-blade lock + double-blade crimp, press-then-crimp); no-bottle no-fill + anti-drip return suction.
4Labeler: infeed conveyor + vertical-to-horizontal feeder + roller chain transport + photoelectric detection + roll-label application + missing-label detection; up to 50 parameter presets.

Especificações técnicas

Especificações da variante: SED-CXP-S Vertical ultrasonic washer (18kW

Especificações

Modelo
SED-YTGX2-S
Capacidade de produção
9000–12000 frascos/h
Tensão
380V 50Hz 3Φ
Utilidades
Purified water (1.0m³/h, 0.2-0.3MPa, 20-30°C), compressed air (50m³/h, 0.6MPa, oil/water/particle filtered), cooling water for high-temp fan bearings (0.1-0.2t/h, tap water)
Potência
102 kW
Pressão de ar
0.6 MPa

Dimensões

Área de instalação
Washer 2200×2400mm + Dryer 4300×1650mm + Filler/capper 2530×1500mm + Labeler 2600×1300mm (sequential layout, user to provide exhaust fan ≥4000m³/h and fresh air ≥3500m³/h)

Materiais

Materiais de contato
316L aço inoxidável; imported polyacetal (POM); PTFE/EPDM diaphragm; silicone; imported polyurethane (mechanical hand grippers)
Materiais do corpo
304-2B aço inoxidável

Características principais

Complies with new-version GMP (China) + FDA + EU standards
316L liquid-contact + 304-2B external stainless steel
Ultrasonic coarse wash + 6-group water/air alternating spray, breakage rate ≤0.1%
Three independent spray needle sets prevent cross-contamination
Dwyer pressure transmitters + online pressure data logging
316L pipe single-face weld double-face formed + endoscope inspection + weld records
320°C high-temperature sterilization, Class A laminar flow (100-grade), uniform heat distribution
3 sets of positive-pressure plenums + return-air distribution plates
Power-failure protection: clean compressed air directly into high-temp zone for cooling
Water-cooled high-temperature fan bearings + day/night mode
18-head servo metal pump linear reciprocating tracking volumetric filling (glass/ceramic/metal/peristaltic pump options)
Pre/post nitrogen purge stations, no-bottle no-fill + anti-drip return suction
24-head four-blade planetary floating capping, double-lock + double-crimp, adjustable torque
Horizontal labeler ±0.5mm accuracy, up to 50 parameter presets, online missing-label detection
Domestic high-speed oral liquid linked line benchmarked against imported equipment
Complies with new GMP/FDA/EU, can replace imported products
9000-12000 bph high speed, greatly shortened production line footprint
320°C high-temperature sterilization + Class A/100-grade laminar flow, aseptic production
Siemens + Weinview + Schneider + Weidmüller + FESTO + GEMÜ full-premium electrical package

Aplicações

30-50ml oral liquid glass bottle filling
10-50ml oral liquid bottle sterilization drying
Vials/antibiotic bottles oven drying sterilization

Setores

Farmacêutico

Marcas dos componentes

PLC (washer/dryer)
Siemens
Inverter (washer/dryer)
Siemens
HMI touchscreen
Weinview
Filler/capper PLC/servo
Xinje
Photoelectric/fiber optic
Keyence
Intermediate relay/terminals
Weidmüller
Pneumatic diaphragm valve
GEMÜ
Pneumatic components
FESTO
Contactors/breakers/inductive sensors
Schneider
Switching power supply
MeanWell
HEPA/high-temp HEPA/medium filters
Suzhou Sujing
Laminar/hot-air/exhaust fans
Jiuzhou
Differential pressure gauge
Dwyer
Pressure transmitter
Shanghai Kuangjian
Rolling bearings
NSK
Flange bearings
igus
Sanitary-grade hoses
TOYOX
Labeler servo
LiYu
Labeler solenoid valve
AirTAC
SED
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Conformidade

GMP (China new version)
FDA
EU

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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