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SED-XG
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SED-XG Automatic Cap Screwing Machine
SED · SED-XG · 2 unidades vendidas

SED-XG — Automatic Cap Screwing Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-XG is a fully automatic single-head cap-screwing (rotary capping) machine for round plastic bottles. It integrates a vibratory cap loader (hopper + chute), a star-wheel bottle separator, a constant-torque rotary capp

GMP-compliant material contact parts and machine construction
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Prazo de entrega
Consultar
Capacidade de produção
20–40 frascos/min

Como funciona

Operator pours caps into the hopper; a vibratory bowl orients caps and feeds them down a gravity chute to the cap-pickup point. Empty bottles arrive on a conveyor and are transferred to a star wheel (rotary plate) that spaces and indexes them through the capping station. As each bottle reaches the chute end, a cap is placed on top of the bottle (via push or drop). The constant-torque cap-screwing head descends, engages the cap and rotates until the preset torque is reached, at which point the head clutches and stops — guaranteeing consistent tightness without crushing the cap. Capped bottles are then released by the star wheel back to the conveyor for downstream operations. SICK color-mark sensors verify cap presence and bottle position; PLC with HMI provides recipe and parameter management.

Processo de funcionamento
1Operator pours caps into the hopper; a vibratory bowl orients caps and feeds them down a gravity chute to the cap-pickup point.
2Empty bottles arrive on a conveyor and are transferred to a star wheel (rotary plate) that spaces and indexes them through the capping station.
3As each bottle reaches the chute end, a cap is placed on top of the bottle (via push or drop).
4The constant-torque cap-screwing head descends, engages the cap and rotates until the preset torque is reached, at which point the head clutches and stops — guaranteeing consistent tightness without crushing the cap.
5Capped bottles are then released by the star wheel back to the conveyor for downstream operations.
6SICK color-mark sensors verify cap presence and bottle position; PLC with HMI provides recipe and parameter management.

Especificações técnicas

Especificações da variante: SED-XG single-head automatic cap screwer (this model)

Especificações

Modelo
SED-XG
Capacidade de produção
20–40 frascos/min
Tensão
AC 220V 50Hz, monofásica
Utilidades
Power supply AC 220V 50Hz single-phase, 0.3 kW; compressed air 0.6 MPa; reliable earth ground required.
Detalhes de conformidade
304 stainless-steel construction conforms to GMP requirements; 'no-bottle / no-cap, no-capping' safety interlock; sealed electrical control area protects components from product spills; emergency-stop circuit; standard automatic protection devices.
Potência
0.3 kW
Pressão de ar
0.6 MPa

Dimensões

Comprimento
1850 mm
Largura
1300 mm
Altura
1400 mm
Peso
650 kg
Área de instalação
Approx. 1850 × 1300 mm machine footprint, 1400 mm height; 650 kg net. Reserve clearance for hopper top loading, conveyor in-feed/out-feed, pneumatic and electrical service.

Materiais

Materiais de contato
304 stainless steel cap-pickup chute, star wheel and bottle-contact parts; replaceable capping head and rotary plate sets per cap/bottle profile
Materiais do corpo
304 stainless-steel body and panels; sealed electrical enclosure

Características principais

Fully automatic cap loading + cap screwing in one integrated machine
Star-wheel bottle separation for accurate capping
Constant-torque cap-screwing head — auto-stops at preset tightness (interchangeable to pressing/snap-on head)
Round plastic bottles, diameter ≤60 mm, height 40–180 mm
Throughput 25.5–34.5 bottles/min (typical 30 bottles/min)
'No-bottle / no-cap, no-capping' photo/color-mark interlock with auto-stop and alarm
Replaceable capping head and rotary plate for different bottle/cap sizes
DELTA PLC + DELTA touchscreen HMI (bilingual UI customizable)
Frequency-converter speed regulation
Sealed electrical control area for hygienic operation
Snap-fit (embedded buckle) modular components for tool-light cleanup
304 stainless-steel body (GMP-compliant)
International component brands: SICK / DELTA / AIRTAC / MEANWELL / SCHNEIDER / MAILI
Optional cap-defect and missing-foil detection module
Constant-torque head guarantees consistent cap tightness — no over-/under-torquing
GMP-grade 304 stainless construction for pharma and nutraceutical lines
Self-protecting: missing bottle or missing cap stops the line and alarms
Easy SKU changeover: swap rotary plate and capping head for new bottle/cap size
Best-in-class component list (Germany SICK, Schneider, MeanWell, Delta, AirTAC)
Pairs with SED-SX counting line, capper, induction sealer, scoop-inserter and labeller
12-month warranty since installation, lifetime maintenance support
24-hour engineer online guidance

Aplicações

Cap screwing of round plastic bottles in pharmaceutical lines
Capping of nutraceutical / supplement bottles
Capping of food and beverage bottles
Capping of cosmetic bottles (creams, lotions, tonics)
Capping of agrochemical / chemical small bottles

Setores

Pharmaceutical packaging
Health products / nutraceuticals
Alimentos e bebidas
Cosméticos e cuidados pessoais
Daily chemicals and agrochemicals

Marcas dos componentes

DELTA — PLC and touch screen (Taiwan)
SICK — color-mark sensor (Germany)
AIRTAC — pneumatic components and electromagnetic valve (Taiwan)
MEANWELL — switching power supply (Taiwan)
SCHNEIDER — air switch (France)
MAILI — motor (China)
SED
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Conformidade

GMP-compliant material contact parts and machine construction

Limpeza e manutenção

Embedded snap-fit construction enables easy disassembly and cleaning; clean cap chute, star wheel and capping head between cap-size changeovers; keep SICK color-mark sensor lens clean (do not touch with fingers). Sealed electrical zones prevent product migration onto components — keep seals intact.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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